MANPOWER STATUS

DATEMAINTAINED BY - I-

CELL NAMEOPERATORS I st Shift

ABSENT FOR ONE DAY

II-

ABSENT FOR TWO DAYS

OPERATORS II nd Shift

INSPECTORS- I st Shift

DESCRIPTION

SHIFT

REQD

NOT
PRESENT

INSPECTORS- II nd Shift

PRESENT

INDICATOR

PRODUCTION PLAN AS PER

MAN POWER AVAILABILITY

I
INSPECTORS

II

SHIFT

III
I
OPERARORS

II
III

II

I
HELPERS

II
III

III

PLAN

ACTUAL

INDICATOR

ATTENTIONAWARDS

CARD DETAILS

NAME- SHARAD T . PAWAR

FRONT SIDE

TKT NO- 1005

ABSENT THIS MONTH ABSENT CUMU. THIS YEAR -

NAME- SHARAD T . PAWAR

BACK SIDE

TKT NO- 1005

ABSENT THIS MONTH ABSENT CUMU. THIS YEAR -

PREVENTIVE MAINTAINANCE PLAN

PLANNED DOWN TIME FOR PM
CELL NAME :- CHASSIS LINE (RE)

COMPLETED P M

MAINTAINED BY :-

MONTH:-

Date
SN

M/C NAME

M/C No
1

MIG WELDING M/C

RE-01

MIG WELDING M/C

RE-02

MIG WELDING M/C

RE-03

MIG WELDING M/C

RE-04

MIG WELDING M/C

RE-05

MIG WELDING M/C

RE-06

MIG WELDING M/C

RE-07

MIG WELDING M/C

RE-08

MIG WELDING M/C

RE-09

10

MIG WELDING M/C

RE-11

11

MIG WELDING M/C

RE-12

12

MIG WELDING M/C

RE-13

13

MIG WELDING M/C

RE-27

14

MIG WELDING M/C

RE-29

15

SPOT GUN

RE-37

16

SPOT GUN

RE-38

17

SPOT GUN

RE-39

18

SPOT GUN

RE-40

19

SPOT GUN

RE-41

20

SPOT GUN

RE-42

21

SPOT GUN

RE-43

10

11

12

13

14

15

16

17

31

JH PLAN
CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

Daily JH activities plan

Weekly JH activities plan

Completed Daily JH activities

SN

MONTH:-

M/C NAME

M/C NO

MIG WELDING M/C

RE-01

MIG WELDING M/C

RE-02

MIG WELDING M/C

RE-03

MIG WELDING M/C

RE-04

MIG WELDING M/C

RE-05

MIG WELDING M/C

RE-06

MIG WELDING M/C

RE-07

MIG WELDING M/C

RE-08

MIG WELDING M/C

RE-09

10

MIG WELDING M/C

RE-11

11

MIG WELDING M/C

RE-12

12

MIG WELDING M/C

RE-13

13

MIG WELDING M/C

RE-27

14

MIG WELDING M/C

RE-29

15

SPOT GUN

RE-37

16

SPOT GUN

RE-38

17

SPOT GUN

RE-39

18

SPOT GUN

RE-40

19

SPOT GUN

RE-41

20

SPOT GUN

RE-42

21

SPOT GUN

RE-43

22

SPOT GUN

RE-44

Monthly JH activities plan

Completed weekly JH activities

DATE
1

10

11

Completed monthly JH activities

12

13

14

15

16

17

18

19

31

SHORTAGE FOR PRODUCTION

Shortage for tomorrow

Shortage after 2 days

CELL NAME :- CHASSIS LINE (RE)

SN

PART CODE

PART NAME

MAINTAINED BY :REQD. QTY

DATE:AVAIL .QTY

SHORT. QTY

OEE

CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

MONTH:-

100
98
96
94
92
90
88
86
84
82
80
78
76
74
72
70
68
66
64
62
60

Date

'1 '2 '3 '4 '5 '6 '7 '8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ZERO WELDING MISSING OPERATORS

CELL NAME :- CHASSIS LINE (RE)

Day of zero welding missing

MONTH:-

MAINTAINED BY :-

DATE

SN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
32

Operators Name

10

11

12

13

14

15

31

Total

STATUS OF DECISION TAKEN

MAINTAINED BY :- Action pending
SR NO

AS ON :
- Action in process

DECISIONS /ISSUES

- Action complete
DATE

REMARK

IN HOUSE REWORK DAILY PPM

PPM

CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

MONTH:-

147000
140000
133000
126000
119000
112000
105000
98000
91000
84000
77000
70000
63000
56000
49000
42000
35000
28000
21000
14000
7000
0
Date

'1 '2 '3 '4 '5 '6 '7 '8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

IN HOUSE SCRAP DAILY PPM

PPM

CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

MONTH:-

500
475
450
425
400
375
350
325
300
275
250
225
200
175
150
125
100
75
50
25
0

Date

'1 '2 '3 '4 '5 '6 '7 '8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

IN HOUSE COPQ

Rs. .

CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

MONTH:-

50000
48000
46000
44000
42000
40000
38000
36000
34000
32000
30000
28000
26000
24000
22000
20000
18000
16000
14000
12000
10000
8000
6000
4000
2000
0

Date

'1 '2 '3 '4 '5 '6 '7 '8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

IN WARD REJECTION PPM ( VENDOR WISE )

PPM

CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

MONTH:-

5000
4800
4600
4400
4200
4000
3800
3600
3400
3200
3000
2800
2600
2400
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0

Date

'1 '2 '3 '4 '5 '6 '7 '8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CALIBRATION STATUS
CELL NAME :- CHASSIS LINE (RE)
SR NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

INSTRUMENT NAME

MAINTAINED BY :CALIBRATION ON

MONTH:DUE DATE

STATUS

ELECTRICITY / VEHICLE COST

Rs. /vehicle.

CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

MONTH:-

20
19.5
19
18.5
18
17.5
17
16.5
16
15.5
15
14.5
14
13.5
13
12.5
12
11.5
11
10.5
10
9.5
9
8.5
8

Date

'1 '2 '3 '4 '5 '6 '7 '8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DAILY SCHEDULE VS DISPATCH

CELL NAME :- CHASSIS LINE (RE)

SR NO

PRODUCT NAME

PRODUCT N0

MAINTAINED BY :-

SCHEDULE

DATE:-

DISPATCH

INDICATOR

CUMULATIVE KAIZENS TREND

CELL NAME :- CHASSIS LINE (RE)

MAINTAINED BY :-

MONTH:-

65
60
55
50
45

35

No

40

30
25
20
15
10
5

Date

0
'1 '2 '3 '4 '5 '6 '7 '8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

KAIZENS WORKING Vs CUMULATIVE

CELL NAME :- CHASSIS LINE (RE)

TTL CUMULATIVE KAIZENS

SR NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

MAINTAINED BY :-

KAIZENS WORKING

NOT WORKING KAIZEN DESCRIPTION

MONTH:-

KAIZENS NOT WORKING

DATE OF KAIZEN
IMPLEMENTED

INDICATOR

STATUS