Annual

Plan
2016

Project Description

Expected Results:

Time Schedule :

1) Heat loss 2%
.
2)
Heat loss

( ) ,

July-Dec 2016

Project Detail
It
e
m

Action plan

Existing record

Trial by casting &

Monitoring
(May16 FN.2)

Technical
summarization

PR/PO Process

Installation plan

Technical report

M
a
y

Ju
n
e

Ju
ly

A
u
g

S
e
p

O
ct

N
o
v

160-200C
( 128C)

May16 (
128-130C)

 Ceramic Fiber ()

Discharging side Concrete refractory

Expected Results:

Project Description


.

Time Schedule :

July-Dec 2016

Project Detail (2016)

It
e
m

Action plan

Studying
ceramic fiber
property.

Technical
Comparison with
concrete
refractory

Technical
summarization

Ju
ly

A
u
g

S
e
p

O
ct

N
o
v

D
e
c

Annual
Plan
2016

Heat loss 50% Weight 91%

93% 91%

( Heat loss &

Payback)

Charging
door ( )
1.
2. Metallic anchor
3. Insulation layer
4. /
,

1.

Nuts.

2.

3. nuts
.
4.

 Ceramic Fiber Charging & Central

diaphragm

.
Expected Results:
Project Description
Charging & Central
diaphragm
.

Time Schedule :

Action plan

Charging &
Central
diaphragm

BOM

Furnace O&M

PR/PO Process
(AISI 310)

Technical

1. Diaphragm
,

2. 2 5 .
3. Maintenance cost

July-Dec 2016

Project Detail (2016)

It
e
m

Annual
Plan
2016

Ju
ly

A
u
g

S
e
p

O
ct

N
o
v

D
e
c

Existing
diaphragm

New design

Fibe
r

AISI
1.
310

Metallic anchor

2.Ceramic fiber

Down Coiler & Telescopic Task Group Management

Project Description


Finish coil
Reprocess HFL
New Operation Practice
Yield loss Decoiling
Scratch, DC Rolling fold

DC no.3

Project Detail (2016)

Annual
Plan
2016

QCC story

Why-Why

Activity &
Following

Time Schedule :

July-Dec 2016
1)
Sep, 2016

2)

Dec, 2016

Expected Results:

Machine
reliability

Operation
Practice

reprocess Telescopic 2.2 % Finishing coil ( Jan- Jun

2.8 %)
Yield loss
- Decoiling Scratch 0.31% ( Jan Jun 0.177 %
Monitor
)
- DC rolling fold
0.07% ( Jan Jun 0.11 % )
DC no.3