Car Air Conditioner

Training

CA-1

Outline of Car Air Conditioner

CA-2

Main Parts in Engine Compartment

CA-3

Main Parts in Passenger Compartment

SD0008

CA-4

Control Panel

CA-5

Types of Car Air Conditioner

CA-6

Front Air Conditioner

CA-7

Rear Air Conditioner (Cooler)

CA-8

Overhead Dual Air Conditioner

CA-9

Classification according to Control Systems

A. Manual Air Conditioner

B. Automatic Air Conditioner

CA-10

Principle of Cooling

Menguap

CA-11

Penguapan & Penyerapan Panas

CA-12

Perubahan Wujud

CA-13

Principle of Air Conditioning Equipment

CA-14

Principle of Air Conditioning Equipment

CA-15

PRINSIP A/C MOBIL

PENGEMBUNAN REFRIGERANT

EKSPANSI & PENGUAPAN

50 oC 15
kg/cm2

0 oC
2,1
kg/cm2

80 oC 15
kg/cm2

Comp.

Expansion
Valve

Panas
50 oC 15
kg/cm2

0 oC
2,1
kg/cm2
Panas

Compressor

Condenser
Receiver

BAGAIMANA MENGEMBUNKAN GAS R 134a MENJADI CAIRAN

CA-16

Refrigeration Cycle

CA-17

Refrigerant Characteristics

CA-18

Fundamental of Heating

CA-19

Fundamental of Heating

CA-20

Fundamental of Heating

CA-21

Car Air Conditioning Systems

CA-22

Outlet Airflow Control

CA-23

Fresh/Recirculated Air Intake Control

CA-24

Fresh/Recirculated Air Intake Control

CA-25

Purification

CA-26

Humidity Control

CA-27

Outlet Air Temperature Control

Air Mix System

CA-28

Outlet Air Temperature Control

Reheat System

CA-29

Air Outlet Control

CA-30

Damper Types

CA-31

Damper Types

CA-32

Component Parts of Refrigerantion Cycle

CA-33

Compressor

CA-34

Crankshaft Type Compressor

CA-35

Crankshaft Type Compressor

CA-36

Swash Plate Type Compressor

CA-37

Variable Capacity Compressor

CA-38

CA-39

Wobble Type Compressor

CA-40

Woble Plate Type Compressor

CA-41

Scroll Type Compressor

CA-42

Scroll Type Compressor

Operation Principle

CA-43

Through Vane Type Compressor

CA-44

Through Vane Type Compressor

CA-45

Sliding Vane Type Compressor

CA-46

Sliding Vane Type Compressor

CA-47

Through Vane Type Compressor

CA-48

Through Vane Type Compressor

Variable Operation

CA-49

Variable Capacity Compressor

CA-50

External Variable Capacity Control

CA-51

Lubrication

CA-52

PENAMBAHAN OLI SAAT MENGGANTI KOMPONEN

(SISTEM HFC 134a)
Komponen yang diganti

Jumlah oli compressor

yang ditambahkan
Compressor baru

Compressor

Lihat dibawah

Condenser

Evaporator

40 cc

40 cc

Receiver

20 cc

Compressor yang
akan diganti

Kelebihan oli harus

dikeluarkan

CA-53

Compressor Safety Mechanism

Pressure Relief Valve

Lock Sensor

CA-54

Pressure Relief Valve

PRV

(l /min)

Karakteristik kerja PRV

Banyaknya gas
yang terbuang

113

28,1 35,0

42,4

Kg/cm2

Refrigerant terbuang keluar ketika PRV bekerja

CA-55

SISTIM PERLINDUNGAN BELT

COMPTRESSOR
Compressor rear housing

O-Ring
Pick-up

Compressor shaft

Lock sensor untuk compressor 10P

Minus coil
Mendeteksi
Rpm mesin
Membandingkan
Rpm mesin &
Compressor
Mendeteksi Rpm
compressor
Compressor

Magnetic Clutch OFF

Idle Up (VSV) OFF
Kemacetan
Compressor
terdeteksi
Lampu switch A/C
berkedip

CA-56

Magnetic Clutch
Tertarik

Electromagnet

Gaya tarik
Besi
(I)

Switch

Battery

Besi
(II)

Pressure plate

Pulley

Stator

Clutch rotor
Stator coil

Clutch stator
Clutch pulley
CLUTCH TIPE P
CA-57

DL (Damper & Limiter) Pulley

CA-58

Condenser

CA-59

Condenser Type

CA-60

Condenser Type

CA-61

Sub-Cool Condenser

CA-62

Sub-Cool Condenser

CA-63

Sub-Cool Condenser

CA-64

Sub-Cool Condenser

CA-65

Condenser Cooling

CA-66

Receiver / Dryer
UNTUK CFC 12

UNTUK HFC 134a

In

Sight Glass

Receiver Tube
Out
Desiccant dirubah
Zeolite
Silicagel

Dryer
Desiccant

Melt Bolt (dihilangkan)

Bolt

Filter

Melt Metal (Timah spesial)

CA-67

Sight Glass

CA-68

Expansion Valve

CA-69

EXPANSION VALVE (TIPE

ZFC)
Evaporator
Out

Expansion valve

CA-70

EXPANSION VALVE (TIPE ZFC)

CARA KERJA
TIPE INTERNAL EQUALIZING

TIPE EXTERNAL EQUALIZING

Capilary tube

Diaphragm

Capilary tube

Diaphragm

Tekanan
Spring

Equalizer pipe

Equalizer circuit
Tekanan
Spring

Valve
Refrigerant inlet

Refrigerant inlet
Pipa evaporator

Pipa evaporator

Daerah uap jenuh

Daerah uap jenuh

Daerah panas lanjut (L)

Pf = Tekanan gas didalam sensing bulb.

Ps = Gaya spring
Pe = Tekanan didalam evaporator

Daerah uap jenuh

Daerah panas lanjut (L)

Cairan
Gas

CA-71

Refrigerant Volume Adjusting

CA-72

Box Type Expansion Valve

CA-73

Expansion Valve

CA-74

Evaporator

CA-75

Evaporator

CA-76

Piping

CA-77

Pipe Joint

CA-78

Joint Fastening

CA-79

Component Parts of the Heating Cycle

CA-80

Water Valve

CA-81

PENGATURAN KECEPATAN MOTOR BLOWER

CA-82

Blower Control

CA-83

Evaporator Sensor

CA-84

Evaporator Sensor

CA-85

Evaporator Pressure Regulator

( EPR )

CA-86

EVAPORATOR PRESSURE REGULATOR (EPR)

CA-87

CA41-28

Evaporator Pressure Regulator

( EPR )

CA-88

Pressure Switch

CA-89

PRESSURE SWITCH
DUAL PRESSURE SWITCH

ON

Condense
r

Evaporator

Expansion valve

Receiver

2.0 kg/cm 2

32 kg/cm 2

ON
Compressor
Diaphragma

OFF
2.3

Pressure

OFF

Kontak point

26

OFF

Terminal
Terminal

Spring

CA-90

Triple Pressure Switch

CA-91

Acceleration Cut Control

CA-92

Compressor Lock-up Cut Control

CA-93

Electric Fan Control

CA-94

Fan Speed Control Operation

CA-95

Fan Speed Control Operation

CA-96

Fan Speed Control Operation

CA-97

PERALATAN IDLE UP
SISTIM ACTUATOR
Penyaring udara
VSV

Atmosphere

Actuator

Intake manifold
SISTIM AIR BY-PASS (untuk EFI)

CA-98

PENGATURAN SUHU RUANGAN DUA TINGKAT

CA-99

ANALISA MASALAH SIRKULASI DENGAN

PRESSURE GAUGE-1

CA-100

ANALISA MASALAH SIRKULASI DENGAN

PRESSURE GAUGE-2

CA-101

ANALISA MASALAH SIRKULASI DENGAN

PRESSURE GAUGE-3

Tekanan Tinggi

Lihat Sight
Glass
Bening

Bergelembung

Siram condenser
dengan air
Bening

1. Kelebihan
refrigerant

2. Pendinginan

Bergelembung

3. Ada udara

kurang

CA-102

CA-103

ANALISA MASALAH SIRKULASI DENGAN

PRESSURE GAUGE-4

CA-104