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DEPARTMENT OF TECHNICAL EDUCATION

ANDHRA PRADESH
Name

: M.J.P.SIMHA

Designation

: Lecturer in Spinning

Branch

: Textile Technology

Institute

: G.I.T.T.,GUNTUR

Year/Sem

: 3 rd Sem

Subject

: Spinning Technology-I

Subject Code No

: 9TT 303 / 3301

Topic
Duration
Sub topic

: Carding
: 50 Mins.
: Defects causes & Remedies in carding
& Types of wastes in carding
: Diagrams, photos

Teaching aids

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Recap
We have discussed about

Defects & remedies in card sliver

Defects

High Card Sliver variation

Nep formation

Remedies

Causes

High Card Sliver variation

Nep formation in cards

Types of wastes produced in carding


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Card Wastes
1. Licker-in-Droppings
2. Cylinder and Doffer Fly
3. Flat Strips
4. Stripping Waste
5. Other Wastes

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Objectives
On completion of this period, you would be able to
know
Speeds of different elements in carding
Card settings
Nep count

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Settings for High Production Cards

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Production Rates, Sliver Hanks and Doffer


Speed

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Production Rates, Sliver Hanks and Doffer


Speeds

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Sliver hanks for various counts

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Speeds of different organs

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Speeds of Various Carding Organs

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Technical Data

Fig-1
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Nep count
Neps are pin head size specks of rolled up cotton fibers
Standard nep count ; neps per 625 sq.cm , web from
100 cms wide card producing 0.12 hank sliver. This can
be calculated from below formulae
Standard nep count = Avg. no of neps per board

x 625

260
x

hank of sliver

width of card

0.12

100
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Summary
We have discussed about

Speeds of different elements in carding


Card settings
Settings for High Production Cards
Production Rates, Sliver Hanks and Doffer Speeds
Sliver hanks for various counts
Speeds of different organs
Speeds of various Carding Organs
Technical Data
Nep count
Norms of Nep Reduction and Nep level at Card for
Cotton Mixings
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QUIZ

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Production of card depends on


1) licker-in speed
2) feed roller speed
3) doffer speed
4) flats speed

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As the hank of Sliver increases, the doffer speed is to be


1) Increased
2) Decreased
3) Independent
4) None

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The speeds of carding machine elements for man-made


fibers when compared to natural fiber are
1) Higher
2) Lesser
3) No change
4) None

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Frequently asked questions


1) Write the card settings.
2) Write the speeds of different organs in semi high
production cards.
3) Write the speeds of different organs in super high
production cards.
4) Define nep count.

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THANK YOU

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