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    7 views19 pages

    Codes and Standards

    Uploaded by

    Moustafa Ïraqi
    about AWS D1.1

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    © All Rights Reserved
    Download as PPTX, PDF or read online from Scribd
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    AWS D1.1/D1.1M:2010 An American National Standard Structural Welding Code— Steel Table of Contents 5 Genta Panini Seiicins. 3 formants == Part B— Specific Requirements for Design of Nontubular Connections (Statically or Cyclically Loaded) ...8 List of Figures Figure Page No. 2.1 Maximum Fillet Weld Size Along Edges in Lap Joints 22 Transition of Butt Joints in Pars of Unequal Thickness (Cyclically Loaded Nontubula) 23 Transition of Thicknesses (Staicaly Loaded Nontubular).. 24 Transversely Loaded Fillet Welds. 25 Minimum Length of Longitudinal Fillet Welds at End of Pate or Flat Bar Members. 26 Termination of Welds Near Edges Subject to Tension... 27 End Retum at Flexible Connections 28 Fillet Welds on Opposite Sides of a Common Plane 29 Thin Filler Plates in Splice Joi 210 Thick Filler Pate in Spice Joint 2A Allowable Stress Range for Cyclically Applied Load (Fatigue) in Nontubular Connections (Graphical Plot of Table 2.5). 212 Transition of Width (Cycically Loaded Nontubular) 2.13 Allowable Fatigue Stess and Strain Ranges for Stress Categories (see Table 2.7), Redundant Tubular Structures for Atmospheric Service. 2.14 Parts of a Tubular Connection 4B 0.30 Fexx (1.0 + 0.50 sin!3@) Fip) = lp 9 —0.9p)] = Total internal force in x direction Total internal force in y direction x component of stress F,; = ycomponent of stress F,; Twle2s Foligue Stress Design Parameters (se 2.141) Tec Sues [Crmtnt} Fy | Petal Ca a cay] fsa) iin i te Eps ‘Section |—Plain Material Away from Any Welding 11 seme xe nocd im ‘etre wi old of cea sufae dni cfs gs tlt) eS ‘with ANSI smoothness of 1000 criss, competion ny (‘ bu witht eta crs. cS j 12 Novo wearin ste bse sige a metal with leo cleaned surface and eos ‘Avaya all weds or willed Tana os wit Gann ANS soothes of 100 ress Table 3.4 Prequalified Base letl—Filer Metal Combinations for Matching Stength (se 33) : Se Seca opens Fie Ropes r Maint Tasic ° avs : Aine Rams bmi , ste esata Ti Mew || Pecas Scan dCs (Svaltach SS OS ; . Cie SW anna) yg pmneom cre 8 oni Se CaS ARCDOSE MBS S85 eS Me ema rae 8M) nn aise SSTMAS! Oak 8 Win A5cia ASTMA ——Gaka 3B) Sin 3idn] [SW ASLAN MKEDNT, _— oo sae oan FACENIX PACECINK ae Gi #8 Gea Bea AM FIRKEXIKAK, asMast 8) Soin Mia mucenit ASTMASIE Gass ms ssa soe cto 2D cw ass] ASTMASS Gt 3 Gx asse] [GAY ASB BER EMCHC, cet 2 6 se wal SCAM Glens witte TaSIMAS ——— Gnkss 5 ow GT S53] ‘Gof dl caida AUS AS.) 93 MM O742b5 0003773 0 Ml a] Table 2 Tension Test Requirements=** Yield Strength AWS “Tensile Strength al 0.2% Offset in, (608 mi) Classification ksi MPa ksi MPa Percent, 60 414 48 33L 2 60 44 48 33h nD 60 Ald 48 3 MW 86013 60 4 48 331 1 6019 % 44 8 331 n 565020 © au 8 331 n 60224 60 4u4 not specified not specified 156027 0 aus 48 331 2 7014 1 482 399 0 ‘B70IS 10 482 399 2 E7016 10 482 399 2 E7018 70 482 399 2 E7024 1m 482 399 ie E7027 10 482 399 22 E7028 nm 482 399 2 E7048 n 482 399 2 E7018M note g 482 mh AWS D1.1/D1.1M2010 CLAUSE 8. PREQUALIFICATION OF WPSs | Single-V-groove weld (2) But jor (8) Comer ort (0) Base Matal Thickness ration (Uso opening Tolerances 4 Weldng | deine FoctFace, | AaDetaied | AeFidip | Waldng |WeldSize Process | Desgnaion | 7, _| Tp | Greoveange | (s003.123) | o00 342) | Postons | (6) | Notes 16,0 | 8, 176 swaw | sore | s4min | u wo | "sins al Ss |beti soo | 0,-9 “HN, -0 | 8, 1B ewaw screcr | tidmin. | u wo | sine a 8 fabti FoAW soo | s0,-5 30 | AG 0 saw | aces | 7emin | u wo | “aie F 8 soo | s0,-5 [Doubla-V.groove wad @) But ont (3) Base Metal Thickness Semen Freperesen (Us unlimited) | Root Opening Tolerances Alowed | Total weisng | Joint Foot Face” | AsDataied | AsFRUp | Welding [Weld Sizo Process | Designation | Ty Ts | Groowe Angie | (see 2423) | (602123) | Pesitons | (E+E. | Notes GO| HAE ‘SMAW BPS 42 min. — +, -0 +146. All SitS | etii soo |_ +i. HG 0908 1 au | peor | tem | — eo | Sag | oan | ses fail sive | ions “20 FG ‘SAW Beas 94 min. _ +U,-O 16 F Sith | fii sie | ioe Figure 3.3 (Continued )}—Prequalified PJP Gi (see 3.12) (Dimensions in Inches) ove Welded Joint Details Table 6.1 Visual Inspection Acceptance Criteria (see 6.9) Stately | Cyctically Loated | Loaded | Tubular “Nontubular | Nonubular | Coanections Discontinuity Calegory and Inspection Criteria Conections| Connections | (All Loads) (0) Crack Prokibition x x x Any crack shall be unaceptable,regaress of size or lcaton (2) Weld Base-Metal Fusion CComplcc fusion shall xis between adjacct layers weld mal and between weld |X x x and base metal (8) Crater Cross Section Allcraters shal be ill to provide the spesfed weld size, excep forte ends of x x x intermitent filet welds outside of thee effective Length, (@ Weld Profiles x x x ‘Weld profiles sal bein conformance with 5.24. (8) Time of Inspection Visual inspection of welds inal steels may begin immediately afer the completed welds have cooled to ambient temperature. Acceptance crita for ASTM A S14, A, and x x x A709 Grade 100 and 100 W stels shall be hased on visual inspection performed not less than 48 hours ater completion ofthe weld ) Undereut (A) For material less than | in [25 men] thick, undercut shall not exceed 1/32 in [1 mm}, ‘with the following exception: undercut shall not exceed 1/16 in [2 mm] for any accumu- ated length up to 2 in [50 mm] in any 12 in [300 mm]. For material equal to or greater than] Jin [25 mm] thick, undercut shall not exceed 1/16 in [2 mm] for any length of weld. {B) In primary members, undercut shall be no more than 0.01 in [0.25 mm] deep when the weld istransverse to tensile stress under any design loading condition, Undercut shall be no more than 1/32 in mm] deep forall other cases. ®) Poresity (A) CIP groove welds in but joints transverse tothe direction of computed tensile stress shall have no visible piping porosity, For all other groove welds and for filet welds, the sum of the visible piping porosity 1/32 in [1 mn] or greater in diameter shall not exceed 38 in [10 mm in any linear inch of weld and shall not exceed 3/4 in [20 mm] in any 12n [300 mm} length of weld. {B) The frequency of piping porosity in filet weds shall not exceed one in each 4 in [100 mm] of weld length andthe maximum diameter shall nat exceed 3/32 in [25 mm]. Exception: for fillet welds connecting stiffeners to web, the sum ofthe diameters of Piping porosity shall not exceed 38 in {10 mm] in any linear inch of weld and shall not exceed 34 in [20 mm] in any 12 in [300:mm] length of weld. (©) GOP groove welds in but joints transverse tothe direction of computed tensile stress shall have no piping porosity. For all other groove welds, the frequency of piping porosity shall not exceed one in in [100 mm of length and the maximum diameter shall ot exceed 3/32 in [2.5 mm. ‘Now: An"X" indicates applicability forthe comnetéon ype a staded area incatesnoa-applcaiy. Welding of Pipelines and Related Facilities API STANDARD 1104 NINETEENTH EDITION, SEPTEMBER 1999 CONTENTS GENERAL. ... Ll Scope... REFERENCED PUBLICATIONS. DEFINITION OF TERMS . 3.1 General . . 3.2 Definitions .. Rn SPECIFICATIONS . . 4.1 Equipment...... 4.2 Materials ren QUALIFICATION OF WELDING PROCEDURES FOR WELDS CONTAINING FILLER-METAL ADDITIVES ....... 5.1. Procedure Qualification . 5.2 Record. 5.3. Procedure Specification ..... 5.4 Essential Variables 55 — Welding of Test Joints—Rutt Welds YAwwow Waking ot Pheines and Rel Fas E1025 Standard Practice fr Design, Maruufiec~ ure, and Marenial Grouping Classification of Hote-Type Image Quality Indicators QI) Used for Radiology ABO Welding, Terms and Definitions ASI Coversd Carbon Steel Arc Welding Electrodes AS.2 fron and Stect Oxxfuel Gas Welding Rods ASS Low Alloy Steel Covered Arc Welding Electrodes ASAT ‘Carbon Steet Electrodes and Fluxes for Submerged Arc Welding AS.18 Carbon Steel Filler Metais for Gas Shielded Arc Welding AS.20 Carbon Steet Electrodes for Flux Cored Are Welding AS.28 Low Alloy Steel Filler Metals for Gas Shielded Arc Welding. AS5.29 Lew Alloy Steel Electrodes for Flex Cored Arc Welding NACE? MROITS Sulfide Sess Cracking Resision Meal Materials for Ol Field Equipnent Pes ‘The welding terms used in this standard are as defined in AWS A3.0, with the additions and modifications given in $.2 3 Definition of Terms 3.41 GENERAL 3.2. DEFINITIONS 3.2.1 automatic welding: Are welding with equipment tha performs the entire welding operation without manual manipulation af the are or electrode other than guiding or tracking and without a manual welding-skll requirement of the operator. 3.2.2 company: The owner company or the engineering ency in charge of constuction, The company may act discovered by visual or nondestructive testing and is beyond this standard’s limits of acceptability, 3.2.13 roll welding: Welding in which the pipe o ase bly is rotated while the weld metal is deposited at or near the top center, 3.2.14 root bead: The frst or stinger ead tha incally joins two sections of pipe, a section of pipe to fiting, or two fitings 3.2.18 semiautomatic welding: Arc welding with equipment that controls only the filler-metal feed. The advance ofthe welding is manvally contrlled, 3.2.16 shall; Term that indicates a mandatory require- ment. The term should indicates a recommended practice. 3.2.17 weld: The completed weld joining two sections of pipe. a section of pipet fiting. or two fins, 3.2.18 welder: A peson who makes a weld ro eet = "he" (0.8 = 1.6 mm) ! “my | fae the (1.6 mm) | | L Tne & Yaz" (1.6 mm £ 0.8 mr Approximately */' (1.5 mm) ie Le rm) Standard V-Bevel Butt Joint Approximately 1s" (3mm) Sequence o! Beads Note: Dimensions are for example only, Table 2—Type and Number of Test Specimens for Procedure Qualication Test oo Oui Diameter of Pipe Nome of Specimens Tensile Nigk- Root Frxe Side Inches Millimetres Strength Break Bend Bend Bend Toul Wall Thickness $0500 inch (12.7 mm) < 15 < 6d ° 2 2 a 0 a INH MUNG v 2 2 0 0 4 D4 50-12 780 1143-3239 2 2 2 2 0 > 1L78) >iay 4 4 4 4 0 16 Wall Thickness > 0.500 inch (12.7 mm) $4500 1143 o 2 it 0 2 4 >4S0H2790 > 1143-339 2 2 u 0 4 8 > 12780 33g 4 4 0 0 8 16 "Onno teak and one oben speimen shal eta ra each cf rae wels.oor pipes tan rea 315 inches 3 min) in Garter, on full-setion tensile-stengt specimen sal be ikem °For atrial wih specified mininwr old rents peter than 42.00 pi 290 MPa, a mim font tet sl be oui. WELOING OF PiELiNes AND RELATED Facies Tabe 4—Maximum Dimensions of Undercutting Depth >My in, (08 mum) or > 12.54 of pine wal thick Not acceptable, ness, whichever is smaller Length > Vegi. (04 mm) or > 6912.54 of pipe wall 2in. (50mm) in a continuous }2-in. (3mm) thickness, whichever is smaller. weld length orone-sixth the weld length, which evtris smaller,

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