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MECHANICS II
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Unit-1
Impact of jet and turbine
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INTRODCTION TO FLUID
MECHINERY
A fluid machine is a device which converts the energy stored
by a fluid into mechanical energy or vice versa .
The energy stored by a fluid mass appears in the form of
potential,
kinetic
intermolecular energy.
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IMPACT ON JET
The liquid comes out in the form of a jet from
the outlet of a nozzle which is fitted to a pipe
through which the liquid is flowing under
pressure.
The following cases of the impact of jet, i.e.
the force exerted by the jet on a plate will be
considered :
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a(v u ) 2 . sin 2 .u
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IMPULSE TURBINE
The impulse turbine, the pressure change occurred in the nozzle,
where pressure head was converted into kinetic energy.
There was no pressure change in the runner, which had the sole
duty of turning momentum change into torque.
The flow of water is tangential to the runner so it is a tangential
flow impulse turbine.
The speed jet of water hits the bucket on the wheel and cause of
wheel rotate.
A spear rod which has spear shaped end can be moved by hand
wheel.
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Euler's equation
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Turbines
Hydro electric power is the most remarkable development
pertaining to the exploitation of water resources throughout
the world
Hydroelectric power is developed by hydraulic turbines
which are hydraulic machines.
Turbines convert hydraulic energy or hydro-potential into
mechanical energy.
Mechanical energy developed by turbines is used to run
electric generators coupled to the shaft of turbines
Hydro electric power is the most cheapest source of power
generation.
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Classification of turbines
Based on head and quantity of water
According to head and quantity of water available, the
turbines can be classified into:a) High head turbines
b) Medium head turbines
c) Low head turbines
a) High head turbines
High head turbines are the turbines which work under
heads more than 250m. The quantity of water needed in
case of high head turbines is usually small. The Pelton
turbines are the usual choice for high heads.
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Classification of turbines
Based on head and quantity of water
b) Medium head turbines
The turbines that work under a head of 45m to 250m are
called medium head turbines. It requires medium flow of
water. Francis turbines are used for medium heads.
c) Low head turbines
Turbines which work under a head of less than 45m are
called low head turbines. Owing to low head, large
quantity of water is required. Kaplan turbines are used for
low heads.
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Classification of turbines
Based on hydraulic action of water
According to hydraulic action of water, turbines can be
classified into
a) Impulse turbines
b) Reaction turbines
a) Impulse turbine: If the runner of a turbine rotates by the
impact or impulse action of water, it is an impulse
turbine.
b) Reaction turbine: These turbines work due to reaction of
the pressure difference between the inlet and the outlet
of the runner.
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Classification of turbines
Based on direction of flow of water in the runner
Depending upon the direction of flow through the runner,
following types of turbines are there
a) Tangential flow turbines
b) Radial flow turbines
c) Axial flow turbines
d) Mixed flow turbines
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Classification of turbines
Based on direction of flow of water in the
runner
a) Tangential flow turbines
b) Radial flow turbines
c) Axial flow turbines
d) Mixed flow turbines
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Impulse Turbine:
Impulse turbine works on the basic principle of impulse. When the
jet of water strikes at the turbine blade with full of its speed.
It generates a large force which used to rotate the turbine. The force
is depends on the time interval and velocity of jet strikes the blades.
This turbine used to rotate the generator, which produces electric
power.
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Construction:
Blades:- The number of blades is situated over the rotary. They
are concave in shape. The water jet strikes at the blades and
change the direction of it. The force exerted on blades depends
upon amount of change in direction of jet. So the blades are
generally concave in shape.
Rotor: Rotor which is also known as wheel is situated on the
shaft. All blades are pined into the rotor. The force exerted on
blades passes to the rotor which further rotates the shaft.
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Losses
Various types of losses that occur in a power plant are given
below:
(a) Head loss in the penstock: This is the friction loss in the
pipe of a penstock.
(b) Head loss in the nozzle: In case of impulse turbines, there
is head loss due to nozzle friction.
(c) Hydraulic losses: In case of impulse turbines, these losses
occur due to blade friction, eddy formation and kinetic energy
of the leaving water. In a reaction turbine, apart from above
losses, losses due to friction in the draft tube and disc friction
also occur.
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Efficiencies
Various types of efficiencies are defined as under:
(a) Hydraulic efficiency: It is the ratio of the power developed
by the runner to the actual power supplied by water to the
runner. It takes into account the hydraulic losses occurring in
the turbine
h = Runner output / Actual power supplied to runner
= Runner output / (.Q.g.H)
Where, Q = Quantity of water actually striking the runner
blades
H = Net head available at the turbine inlet
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(d) Overall efficiency: Ratio of shaft output to the net power available at
the turbine inlet gives overall efficiency of the turbine
m = Shaft output / Net power available
Shaft .output
o
(Q Q ) gH
Shaft.output
Runner.output
Thus
all the three types oflosses, mechanical,hydraulic and volumetric
o
Q Q
Runner
.output
QgH
have been
taken into
account.
o m h v
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e
Vae
Vre
Vai
Vri
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Power ouput
d
Kinetic Power of inlet steam
d
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m Vai2
2
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Vae
Vre
e
Vai
Vri
Vai cos i U
Vri
cos i
cos e
2U Vai cos i U k
1
cos i
Vai2
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cos e
2U Vai cos i U k
1
cos i
d
Vai2
U
U
d 2
cos i
V
V
ai
ai
cos
1
k
cos i e
cos e
d 2 cos i k
1
cos i
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d d
0
d
cos e
2 cos i 2 k
1 0
cos i
cos i
cos i 2 0
2
d ,max
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cos i
cos e
2 cos i cos i
1
k
2
cos i
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.Centrifugal governor
.Oil pump-gear pump with oil sump
.Relay or control valve
.Servomotor with spear rod and spear
.Deflector mechanism.
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control valve
Relay valve is a spool valve having 5 ports. It is also called as
control valve or distributor valve. It receives the pressurised
oil from the oil pump which is diverted towards the ports to
pipe A or pipe B. Through these pipes the oil is transferred to
corresponding sides of double` acting servomotor cylinder.
Simultaneously, the oil will be returned from the servomotor
from the opposite pipe to the sump.
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Working
Consider the case when the load on the generator increases, the
speed of the generator and turbine will decreases. Since the
governor is driven by the turbine shaft, its speed will also As a
consequence, the fly balls of the governor will move inwards due
to reduced centrifugal force on the balls. As a result the sleeve of
the governor will move downwards.
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Unit-2
Impulse and reaction turbine
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FRANCIS TURBINE
INTRODUCTION: The Francis turbine is an inward flow
reaction turbine which was designed and developed by the
American engineer James B. Francis. Francis turbine has a
purely radial flow runner; the flow passing through the runner
had velocity component only in a plane of the normal to the
axis of the runner. Reaction hydraulic turbines of relatively
medium speed with radial flow of water in the component of
turbine are runner.
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Due to the low water heads it allows the water flow at larger in
the Kaplan turbine. With help of the guide vane the water
enters. So the guide vanes are aligned to give the flow a
suitable degree of swirl. The swirl is determined according to
the rotor of the turbine. The water flow from the guide vanes
are passes through the curved structure which forces the radial
flow to direction of axial. The swirl is imparted by the inlet
guide vanes and they are not in the form of free vortex. With a
component of the swirl in the form of axial flow are applies
forces on the blades of the rotor. Due to the force it loses both
angular and linear momentum.
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Degree of reaction.
Degree of reaction can be defined as the ratio of pressure
energy change in the blades to total energy change of the fluid.
If the degree of reaction is zero it means that the energy changes
due to the rotor blades is zero, leading to a
different turbine design called PeltonTurbine.
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Draft tube
The draft tube is an important component of a Francis
turbine which influences the hydraulic performance. It is
located just under the runner and allowed to decelerate
the flow velocity exiting the runner, thereby converting
the excess of kinetic energy into static pressure.
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cavitation
The liquid enters hydraulic turbines at high pressure; this
pressure is a combination of static and dynamic components. ...
Thus, Cavitation can occur near the fast moving blades of the
turbine where local dynamic head increases due to action of
blades which causes static pressure to fall.
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Specific speed
Specific speed is an index used to predict desired
pump or turbine performance. i.e. it predicts the
general shape of a pumps impeller. It is this
impeller's "shape" that predicts its flow and head
characteristics so that the designer can then select
a pump or turbine most appropriate for a particular
application
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Introduction
A water turbine is a rotary machine that converts kinetic
and potential energy of water into mechanical work.
Water turbines are mostly found in dams to generate
electric power from water kinetic energy.
Water turbines take energy from moving water. Flowing
water is directed on to the blades of a turbine runner,
creating a force on the blades. Since the runner is
spinning, the force acts through a distance to produce
work. In this way, energy is transferred from the water
flow to the turbine.
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Applying
the first law of thermodynamics (principle of energy
conservation) to a control volume. Assuming a steady flow
operation of the turbine per unit of mass (j/kg).
loss
Where ws is the work performed by the fluid on the turbine.
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Actual
work (wa) is the total useful specific energy supply by the
liquid.
The total dynamic head of the turbine is described as:
The hydraulic power (Ph) is the useful power supplied by the
liquid to the turbine.
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Unit-3
Centrifugal pumps
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Pumps
Machine that provides energy to a fluid in a fluid system.
Converts the mechanical energy supplied to it externally to
hydraulic energy and transfers it to the liquid flowing through
a pipe
Flow is normally from high pressure to low pressure
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Pumps
On the basis of mode of action of conversion of mechanical
energy to hydraulic energy, pumps are classified as
Roto-dynamic pumps
Positive displacement pumps
In roto-dynamic pumps, increase in energy level is due to
combination of centrifugal energy, pressure energy and kinetic
energy
In displacement pumps, liquid is sucked and then displaced
due to the thrust exerted on it by a moving member that results
in the lifting of liquid to a desired height.
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Centrifugal Pumps
Centrifugal pumps are the roto-dynamic machines that convert
mechanical energy of shaft into kinetic and pressure energy of
water which may be used to raise the level of water. The wheel
in which this conversion is to realized is known as a impeller.
A centrifugal pump is named so, because the energy added by
the impeller to the fluid is largely due to centrifugal effects.
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Classification of Centrifugal
Pumps
Centrifugal pumps may be classified according to,
1. Working head
2. Specific speed
3. Type of casing
4. Direction of flow of water
5. Number of entrances to the impeller
6. Disposition of shaft
7. Number of stage
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Specified Speed
Specific speed of a pump is defined as the speed of a
geometrically similar pump which delivers unit discharge
under unit head.
Ns = N Q / H3/4
Types of Casing
Pumps can be divided into following type according to their
casing:
a) Volute-Chamber Pump
b) Vortex-chamber Pump
c) Diffuser Pump
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Pump efficiency
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cavitation of a
Pump
Increase pressure at the suction of the pump.
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Unit-4
Reciprocating pump
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Reciprocating pump
Pumps are used to increase the energy level of water by virtue
of which it can be raised to a higher level.
Reciprocating pumps are positive displacement pump, i.e.
initially, a small quantity of liquid is taken into a chamber and
is physically displaced and forced out with pressure by a
moving mechanical elements.
The use of reciprocating pumps is being limited these days and
being replaced by centrifugal pumps.
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Reciprocating pump
For industrial purposes, they have become obsolete due to
their high initial and maintenance costs as compared to
centrifugal pumps.
Small hand operated pumps are still in use that include well
pumps, etc.
These are also useful where high heads are required with small
discharge, as oil drilling operations.
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Main components
A reciprocation pumps consists of a plunger or a piston that
moves forward and backward inside a cylinder with the help
of a connecting rod and a crank. The crank is rotated by an
external source of power.
The cylinder is connected to the sump by a suction pipe and to
the delivery tank by a delivery pipe.
At the cylinder ends of these pipes, non-return valves are
provided. A non-return valve allows the liquid to pass in only
one direction.
Through suction valve, liquid can only be admitted into the
cylinder and through the delivery valve, liquid can only be
discharged into the delivery pipe.
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Main components
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Working of Reciprocating
Pump
When the piston moves from the left to the right, a suction
pressure is produced in the cylinder. If the pump is started for
the first time or after a long period, air from the suction pipe is
sucked during the suction stroke, while the delivery valve is
closed. Liquid rises into the suction pipe by a small height due
to atmospheric pressure on the sump liquid.
During the delivery stroke, air in the cylinder is pushed out
into the delivery pipe by the thrust of the piston, while the
suction valve is closed. When all the air from the suction pipe
has been exhausted, the liquid from the sump is able to rise
and enter the cylinder.
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Classification of Reciprocating
pumps
According to number of cylinder
Triple cylinder pump (three throw pump)
A triple-cylinder pump or three throw pump has three
cylinders, the cranks of which are set at 1200 to one
another. Each cylinder is provided with its own suction
pipe delivery pipe and piston.
There can be four-cylinder and five cylinder pumps also,
the cranks of which are arranged accordingly.
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Discharge through a
Reciprocating Pump
Let
A = cross sectional area of cylinder
r = crank radius
N = rpm of the crank
L = stroke length (2r)
Discharge through pump per second=
Area x stroke length x rpm/60
N
Qth A L
60
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Discharge through a
Reciprocating Pump
Discharge in case of double acting pump
Discharge/Second =
Qth
( A AP ) LN
ALN
60
60
( 2 A AP ) LN
Qth
60
Where, Ap = Area of cross-section of piston rod
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2 ALN
60
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Discharge through a
Reciprocating Pump
Thus discharge of a double-acting reciprocating
pump is twice than that of a single-acting pump.
Owing to leakage losses and time delay in closing
the valves, actual discharge Qa usually lesser
than the theoretical discharge Qth.
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Slip
Slip of a reciprocating pump is defined as the difference
between the theoretical and the actual discharge.
i.e. Slip = Theoretical discharge - Actual discharge
= Qth. Qa
Slip can also be expressed in terms of %age and given by
Qth Qact
% slip
100
Qth
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Qact
1
Qth
100 1 Cd 100
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Slip
Slip Where Cd is known as co-efficient of
discharge and is defined as the ratio of the actual
discharge to the theoretical discharge.
Cd
=
Qa / Qth.
Value of Cd when expressed in percentage is
known as volumetric efficiency of the pump. Its
value ranges between 95---98 %. Percentage slip
is of the order of 2% for pumps in good
conditions.
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Negative slip
It is not always that the actual discharge is lesser than
the theoretical discharge. In case of a reciprocating
pump with long suction pipe, short delivery pipe and
running at high speed, inertia force in the suction pipe
becomes large as compared to the pressure force on the
outside of delivery valve. This opens the delivery valve
even before the piston has completed its suction stroke.
Thus some of the water is pushed into the delivery pipe
before the delivery stroke is actually commenced. This
way the actual discharge becomes more than the
theoretical discharge.
Thus co-efficient of discharge increases from one and
the slip becomes negative.
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Power Input
ALN
g hs hd
60
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Power Input
g hs hd
60
1
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Centrifugal Pumps
1. Steady and even flow
2. For large discharge, small heads
3. Can be used for viscous fluids e.g.
oils, muddy water.
Reciprocating Pumps
1. Intermittent and pulsating flow
2. For small discharge, high heads.
3. Can handle pure water or less
viscous liquids only otherwise valves
give frequent trouble.
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Hydraulic Ram?
The hydraulic ram pump may be defined as a self-acting
device that uses the energy of a large volume of water
falling from a higher location (relative to the ram) and
passing through it, to lift a small volume to a location
significantly higher than the ram and the source of water.
It has only 2 moving parts.
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fuel, etc.) that makes the ram work other than the energy of
water passing through the pump.
(2) water has to come from a location higher than the ram;
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Indicator diagram
The indicator diagram for a reciprocating pump is
defined as the graph between the pressure head in the
cylinder and the distance travelled by piston from inner
dead centre for one complete revolution of the crank.
As the maximum distance travelled by the piston is
equal to the stroke length and hence the indicator
diagram is a graph between pressure head and stroke
length of the piston for one complete revolution.
The pressure head is taken as ordinate and stroke length
as abscissa.
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The graph between pressure head in the cylinder and stroke length
of the piston for one complete revolution of the crank under ideal
conditions is known as ideal indicator diagram.
Figure shows the ideal indicator diagram, in which line EF
represents the atmospheric pressure head equal to 10.3 m of water.
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Delivery pipe:
Delivery pipe is connected between pump and reservoir.
Through the delivery pipe water transferred from pump to
reservoir.
Delivery valve: The delivery valve is fitted on the delivery pipe
close to the cylinder. It allows water to flow in delivery pipe
from cylinder.
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Jet pumps are typically inserted vertically into the process media,
but can be mounted horizontally as well. They are often used in
applications where the material that is pumped assists in creating
the motive force needed to move through the pump. For example,
in marine applications, jet pumps are used to transfer seawater. In
home applications, they are used to move wastewater up to the
sewer line. A float level sensor and switch are used to turn on the
pump.
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