NANOPURE INC

Engineering and Pyrolysis Consultant & Manufacturers

Consultant and manufacturer in :

Sugar plant boiler consultants

Boiling house ,Overhead Cranes Gantries Various

Raw material carriers manufacturing .

Pyrolysis plant consultants and manufacturing.

D-U-N-S number for Nanopure inc: 863445205

Nanopure inc is D & B and CRISIL Rated company.
 NANOPURE INC - Organization family
Nanopure Inc Management Team credentials
Mr. BHUPENDRA MISHRA
(PROMOTOR & HEAD OF PROJECT & OPERATION MANAGEMENT)
Mr. Bhupendra Mishra is Chief Promoter Heading Projects and Operations at
Nanopure.Inc.Prior to assuming his current role he had been holding key roles in both
Project and operations with companies like, Walchandnagar Industries,ACC Cements
,Balarampur Chini mills and Renuka sugars.He has more than 31 years of experience in
Sugar and Cement Project Commissioning.

MR. MAKARAND GODBOLE

(MENTOR & HEAD OF DESIGN & TECHNICAL SUPPORT)
Mr. Makarand G Godbole is Chief Mentor Heading Mechanical Designing Team at
Nanopure Inc.Prior to this he was associated with Walchandnagar industries and Korba
Super Thermal Power Plant . He was Heading Boiler design department and was
General Manager for Design & Technical support. With Total experience of more than 36
Years of designing all type of boilers , heat recovery system , furnaces , oil & gas fired
burning system he brings in the right kind of mechanical design guidance required.
 NANOPURE INC - Organization family
Mr.NISHANT MISHRA
(MANAGING PARTNER & HEAD OF ELECTRICAL & AUTOMATION DIVISION)
Nishant is Managing Partner & Project Co-ordinator for Automation at Nanopure Inc.
Prior to this he was working as Lead Engineer at General Electric-Transportation He hold
a Expertise in Embedded system design. He holds a Master degree in Embedded system
& bachelor's in Electronics Engineering.

Mr.PRASHANT MISHRA
(JOINT MANAGING PARTNER , HEAD OF MARKETING & PROCESS EXPERT)
Prashant is Joint Managing Partner & Head of Marketing & Process at Nanopure Inc. He
is having expertise in process of waste materials recycling technology & Pyrolysis . He
was involved in the formation of this company. He holds M. Tech (Bio-Engineering) MBA
(Marketing) and pursing doctorate in industrial and project management.

Mr.SHASHANK MISHRA
(PARTNER , HEAD OF ERECTION-COMMISSIONING & PRODUCTION)
Shashank is Partner & Coordinator for erection & commissioning at Nanopure Inc. He is
responsible for erection and commissioning of Pyrolysis Plants. He has completed his
mechanical engineering and pursuing his MBA in production.
 NANOPURE INC PLASTIC PYROLYSIS PROJECT

Pyrolysis plant falls under following

categories of industrial projects:

Waste to energy project

Waste plastic and tire pollution
control equipment
Renewable energy project
Petrochemical
 NANOPURE INC PLASTIC PYROLYSIS PROJECT
INTRODUCTION TO TECHNOLOGY :
The plastic waste recycling process takes place through the catalytic de-
polymerization & transformation inside the vessel for de-polymerization occurs in
absence of air.

Plastic waste is decomposed & converted into liquid fuel, synthetic gas and

charcoal. Technology is technically feasible, economically, viable and profitable.

Technology requires special type plant and machinery. The operating procedure is

defined and safe .The number of employees is less and industrial safety and fire

fighting standard solutions and our technicians are providing practical training

operators for safe and efficient operation .

 NANOPURE INC PYROLYSIS TECHNOLOGY
IMPORTANT FEATURES OF OUR PLANT -
We have provided appropriate control systems to control the de-
polymerization process.
1) Temperature control
2) Pressure control
3) Feed control and charcoal removal system
Our team along with qualified and experienced persons and continuous
cooperation we are leading consultants for Pyrolysis technology in India.
We follow quality systems for manufacture of the plant and machinery and
the services of reliable & experienced subcontractors and suppliers .
The implemented innovations and experience gained in the previous
operations of the De-polymerization systems and have contributed to
greater satisfaction to our Customers.
NANOPURE INC PLASTIC PYROLYSIS PROJECT

PROCESS FLOW DIAGRAM

 NANOPURE INC PLASTIC PYROLYSIS PROJECT
RAW MATERIALS
The recyclable waste includes raw materials which are mainly polyolefin's, i.e.
polyethylene (PE) and polypropylene (PP). They are numerous kinds of waste, from
everyday use products to specialized utility products, e.g.:
Disposable sacks and shopping bags

Packaging used for cleansers, cleaning products and cosmetics

Parts of foodstuffs packaging,

Parts of household appliances,

Parts of radio and TV equipment

Parts of children toys

Parts of computer and office equipment

Plastic containers, tanks, parts of piping and insulation of cables

Parts of industrial textiles

Parts of motor vehicles e.g. bumpers, dashboard, battery casings etc.

 NANOPURE INC PLASTIC PYROLYSIS PROJECT
SPECIFIC REQUIREMENT MATERIALS
The raw materials used for de-polymerization process taking place in the catalytic
technology system should meet the following requirements so that the final product
could comply with the required quality standards
mineral impurities are admissible (sand, dust, glass, small metal parts)

impurities such as water are admissible

any overprint on waste plastic packaging is acceptable

packages in various colors, different structure and thickness may be processed together

it is possible to process simultaneously various forms of used PE and PP products

polypropylene may be blended with polyethylene in various proportions

plastic films with aluminum depositions are acceptable

any impurities of other plastic materials and other organic compounds which contain
chlorine, nitrogen, sulphur and carbonyl groups are unacceptable.

 NANOPURE INC PLASTIC PYROLYSIS PROJECT

MATERIAL BALANCE:

1) Raw Input materials 100%

2) Processed Output materials:

Synthetic oil: 60-70 %~

Synthetic Gas: 10 to 15%~

Charcoal: 10 to 15%~

Water: 5 to 10 %~

~ The percentage given represents average values according to the

amount of impurities contained in input materials
 NANOPURE INC PLASTIC PYROLYSIS PROJECT
FINAL PRODUCT:
The final product of the catalytic transformation taking place in the catalytic
Depolymerisation Technology system is liquid fuel. In trade it is found under the
following name:
The final blend of hydrocarbons is used in the petroleum industry to produce
fuels, in household heating applications and as a raw material to manufacture
other chemical products (paraffin, pastes, grease, separating fluids).
According to the results of detailed analysis of the final product carried out by
recognized laboratories:
The product does not contain sulphur and chlorine for many sectors of industry but
composed of hydrocarbons.
It does not contain significant quantities of aromatic compounds (no benzene
detected)
It does not contain any compounds composed of carbonyl and alcohol groups.
 NANOPURE INC PLASTIC PYROLYSIS PROJECT
SCOPE OF SUPPLY -
Feeding system
Pyrolysis reactor system
cyclone separator
wax removal & heating system
Dual fuel firing Hot air generator (Heating system )
Vapour condensing system
Oil receivers
Exhaust pipe line
Induced draft fan and force draft fan
Flue gas scrubbing system
Oil Filter And de sulphirizating system
cooling tower
chimney
Gas collection system
eletrical and control system
DG set for emergency power
insulation arrangement
Raw Material Recommendations
Due to their relatively low cost, ease of manufacture, versatility, and imperviousness to
water, plastics are used in an enormous and expanding range of products, from paper clips
to spaceships. They have already displaced many traditional materials, such aswood,stone
,hornandbone,leather,paper,metal,glass, andceramic, in most of their former uses.
A chair made with a polypropylene seat.
Polyester(PES) Fibers,textiles.(not recommended as reused in textiles)
Polyethylene terephthalate (PET) Carbonated drinks bottles, peanut butter jars, plastic
film, microwavable packaging.(not recomemded as used in botteling)
Polyethylene(PE) Wide range of inexpensive uses including supermarket bags, plastic
bottles.(recommeded for prolysis)
High-density polyethylene (HDPE) Detergent bottles, milk jugs, and molded plastic cases.
(recommeded for prolysis)
Polyvinyl chloride (PVC) Plumbing pipes and guttering, shower curtains, window frames,
flooring. (not recommeded for prolysis)
Polyvinylidene chloride (PVDC) (Saran) Food packaging. (Not recommeded for prolysis)
Low-density polyethylene (LDPE) Outdoor furniture , siding, floor tiles, shower curtains,
clamshell packaging. (recommeded for prolysis)
Recommendations contd
Polypropylene(PP) Bottle caps, drinking straws, yogurt containers, appliances, car fenders
(bumpers),plastic pressure pipe systems. (recommeded for prolysis)
Polystyrene(PS) Packaging foam"peanuts", food containers, plastic tableware, disposable
cups, plates, cutlery, CD and cassette boxes.(not recommeded as expensive and reused in
industry)
High impact polystyrene(HIPS) -: Refrigerator liners, food packaging, vending cups. .(not
recommeded as expensive and reused in industry)
Polyamides(PA) (Nylons) Fibers, toothbrush bristles, tubing,fishing line, low strength machine
parts: under-the-hood car engine parts or gun frames. .(recommeded for pyrolysis)
Acrylonitrile butadiene styrene(ABS) Electronic equipment cases (e.g., computer monitors,
printers, keyboards), drainage pipe. .(recommeded for pyrolysis)
Polyethylene/Acrylonitrile Butadiene Styrene (PE/ABS) A slippery blend of PE and ABS used in
low-duty dry bearings. .(recommeded for pyrolysis)
Polycarbonate(PC) Compact discs,eyeglasses,riot shields, security windows, traffic lights,
lenses.
Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) A blend of PC and ABS that creates a
stronger plastic. Used in car interior and exterior parts, and mobile phone bodies.(recommended
but expensive)
Polyurethanes(PU) Cushioning foams, thermal insulation foams, surface coatings, printing
rollers (Currently 6th or 7th most commonly used plastic material, for instance the most
commonly used plastic in cars). Recommended but expensive)
Pyrolysis oil applications.
Pyrolysis oil applications
Current focus is on boiler applications from 1 MW to 20 MW.Pyrolysis oil
combustionin a boiler or furnace for heat and/or electricity generation is
the most simple and straightforward application. Pyrolysis oil can replace
both heavy and light fuel oils in industrial boiler applications, but it can also
replace natural gas.These companies can nowdesign, supply and
guarantee burners using pyrolysisoil and meet the stringent Dutch
emission limits.
Possible futurepyrolysis oil applications:
R&D is going on for application on stationary diesels and gas
turbines.
Pyrolysis oil for chemical applications
Automotive applications
Uses of pyrolysis oil
Pyrolysis oil & Wax manufactured by us is at par with specifications of
LDO.
Typical industrial applications of pyrolysis oil as a fuel:
Boilers
Furnaces
Hot Water Generators
Hot Air Generators
Thermic Fluid Heater
Electric Generators (mixed with 50% diesel)
Diesel Pumps(mixed with 50% diesel)
Pyrolysis oil specification:
Density 0.8430 gm/ml, calorific value 11300 kcal
SUBSIDIES ON PLASTIC DEPOLYMERISATION PLANT
MINISTRY OF SCIENCE AND TECHNOLOGY OFFERS SUBSIDY 30 % TO 50 %
AFTER PLANT INSTALLATION AND COMMISISIONING
DISTRICT INDUSTRY CENTRE OFFER SUBSIDY ON TAXES AND ELECTRICITY
FOR 7 YEARS.
RAW MATERIAL AVAILABILITY
Global plastic production has increased from 5 million tons in the 1950s to over 250
million tons in 2006 and still increasing.
There is ample raw material available in large quanitities and still increasing day by
day.
Waste municipal plastic waste
Paper mill plastic
Scrap vendors
Automobiles factories you can get large quantities of ABS
Plastic and wire industries
Scrap plastic waste from various
 NANOPURE INC PLASTIC PYROLYSIS PROJECT
COST PRICE WITH BREAK UP OF PRICE -

Supply , erection & commissioning of the 5TPD Continuous

PLASTIC Pyrolysis plant for waste plastic including one year
annual maintenance contract for providing technical support
to maintain your plant for operation . we are hereunder giving
our detailed offer with terms and conditions for your
placement of order along with payment terms -
Our best competitive FOR price for supply of all plant &
machineries including one year AMC as per annexure A
attached for 5 TPD plant ( scope of supply ) Rs 11500000.00
(Rs one corers & fifteen lakh only ) plus taxes & duties extra
as applicable at the time of dispatch and freight extra as
applicable .

 NANOPURE INC PLASTIC PYROLYSIS PROJECT

Topics covered in Training the plant operators
Plant cleaning
Important Safety measures
Training for agglomerations/dust separator/extruder/drier
Standard operating procedure
FeedingProcedures - Catalyst mixing
Safety measures for damper adjustments
Removal of wax, moisture trap and gas cyclone on regular intervals
Running plant on optimum fuel to save cost
List of spares which have to be kept and modifications required
Knowledge for antifreeze agents and oil deodorisers
Cleaning of sparkler filters and centrifuges
All the trainees will be under supervision of our team for 10 Days.

 NANOPURE INC PLASTIC PYROLYSIS PROJECT

Questions?

Email us AT: nanopureindia@gmail.com

call us @ 08806668523, 09321601788, 09371522233