Electrolytic Cleaning Device

Khi: KTSX & D n

 Why clean?
Mc ch: Loi b du cn, g st, vt bn trn b mt bng tn v chun b
cho cng on tip theo.
Trong qu trnh tin x l: lm sch v ty ra km chnh l nguyn nhn
chnh dn n cc khuyt tt m.
 Cleaning Methods!

C hc: Tip xc rn
Bn ct, phun nhm, phun bi thp, phun plastic, c qut, v.v...
Dung mi:
Wipe cleaning, chy trn (sink-on-a-drum), ty nhn bng hi.
Nc: thng dng cho cng ngh m!
Alkaline, acid, trung tnh.
n on, a cng on.
Phun, ngm, siu m, in phn v rung.
 Cleaning Methods!
So snh u, nhc im gia cc phng php ty ra.

C hc Dung mi Nc
Li th v mi trng so
Ti s dng v gim chi ph vi dung mi - VOC, v.v ...
s dng cho phng tin. Loi b cht hu c tt. ph hp vi nhu cu ng
Qu trnh n bc. C th c s dng lnh dng - phun, ngm, rung, vv
u
Loi b hu ht cc cht gy hoc nng. C th kt hp vi bc
im nhim v c. Khng cn ra nc loi tip theov d phosphate ..
To b mt th kim loi, tt b qu trnh ha hc. t c th c tch ra t
cho sn bm dnh. dung dch thng qua k
thut tch / lc.

Lau, qu trnh ngm c th

Khng loi b hon ton cc Chi ph ha cht, nc,
ti lu gi t.
cht hu c. nng lng.
Khng c kh nng loi b
Bi c th nh hng n Chi ph thit b
Nhc cht gy nhim v c.
lp ph tip theo. Bo dng thit b - u
im Tnh d bt la, cc vn
C th lm hng hoc thay phun, dn dp, vv
tip xc vi ngi lao ng.
i kch thc ca cc b Yu cu kim sot, kim
Khng tng bm dnh
phn quan trng. tra
sn hoc chng n mn.
 Cleaning Methods!
Bng cch s dng k thut kim tra in ha, hiu qu ca mt s phng php lm sch
tiu chun c s dng trn thp c so snh. Cc kt qu c tm tt trong hnh 1.

Pitting corrosion resistance (mV s ce)

Hnh 1: So snh kh nng n mn ca cc phng php lm sch khc nhau

 Electrolytic Principle!
Lu trnh ty ra: B phun Alkali C qut lm sch B in phn Chi qut
nc nng Phun ra nc nng Trc vt Sy kh.
 Electrolytic Principle!
Nguyn l: B in phn to ra trng in bao quanh bng tn phn cc v to phn
ng in phn cc cht in phn trn b mt ca di to ra cc bong bng Hydro v Oxy
nh loi b du cn trn b mt bng tn.

Cc tm in cc c ni
vo dng in mt chiu DC
chm trong b dung dch
NaOH 2-5%.
 Electrolytic Cleaning Device!
Cu to b in phn DC NOF 4#: Dung tch b in phn khong 7000 lt. Dng b ngang vi 4
cp in cc v 2 cp trc dn hng 650. B in phn v b du u c h thng nc tun hon.
Nhit b in phn l 60 ~75oC, gia nhit thng qua b trao i nhit vi khi l nung .
 Electrolytic Cleaning Device!
Tnh ton in p cho b in phn NOF 4#:
B in phn c 4 cp in cc cp bi 2 t in v 2 bng iu khin ring bit (mi bng iu khin 2
cp in cc). Mi mt in cc trn/di u thit k bi 9 thanh inox 114x1460 ng vai tr l in cc
catot v anot. Thi gian o cc ci t l: 3 pht (o cc ng thi).
Hin ti, dy chuyn NOF 4# Ph M ang chy ch n nh p (in p 20~22V). Cng dng
1500 ~ 2000 A; Quy nh im xt b ty du: 15 2 im; B in phn l: 10 2 im.

in cc 1&2 in cc 3&4

Dng

Thi gian p
o cc
 Electrolytic Cleaning Device!
Tnh ton in p cho b in phn NOF 4#:
Theo mt s nghin cu ca Trng i hc khoa hc v k thut vt liu Ty Nam (Trng Khnh) cho
thy tc kh tng ln cng vi mt dng in v thi gian in phn. T biu cho thy tc
kh t hiu qu ti a vi mt 25 A/dm2 v thi gian 2s. B in phn NOF 4# di 8000 mm th thi
gian in phn 2,6 4s t yu cu thit k.
 Electrolytic Cleaning Device!
Tnh ton in p cho b in phn NOF 4#:
Theo mt s nghin cu ca CMI, trong cng ngh ty ra in phn, mt dng in ti thiu cn thit
l:
10 A/dm2 l ti u nht.
 Electrolytic Cleaning Device!
Tnh ton in p cho b in phn NOF 4#:

Din tch 1 tm = 9 x 1,14 x 14,6 = 149,8 dm2

in cc Hng bng
tn

Hnh nh in cc sau s dng

 Electrolytic Cleaning Device!
Tnh ton in p cho b in phn NOF 4#:

Cng dng in tnh cho 1 cp theo mt dng

Din tch 1 Tng din
tm in cc tch
dm2 dm2 5 A/dm2 10 A/dm2 15 A/dm2 20 A/dm2

Gi tr 149,8 1.198,4 749 (A) 1498 (A) 2.247 (A) 2.996 (A)

1. Hin ti dy chuyn NOF4# ang chy ch n nh p, cng dng l khong 1500~2000 A

Mt dng ri vo khong 10~13 A/dm2. Dy chuyn NOF 3# ch n nh p vi cng
1300~1500 (A) Mt 8~10 A/dm2. Thc t, ch ny cho b mt bng tn kh sch sau trc
vt.
2. p dng ch n nh p tt hn n nh dng do cng dng s linh hot theo tc dy
chuyn. Tc dy chuyn tng im xt gim in p gim tin hnh iu chnh thm xt
tng im xt tng in p tng hiu qu ty ra.
 Electrolytic Cleaning Device!
Kim sot im xt trong b in phn NOF 4#:
1. B du v b in phn s c ly mu v chm ha cht 1 ting / ln. Lng chm vo khong 20
kg/ im.
2. Hin ti im xt b in phn c quy nh l 10 im. Khong dao ng 2 im. Khi chy vi
tc dy chuyn cao th s dng im xt gii hn trn.