EFFECT OF SHAFT MISALIGNMENT ON

STRESS DISTRIBUTION OF SPUR GEAR

By: Guided By:

Samadhan Raju Dhangar Dr. V. M. Phalle
ID.No.:152090004
M.tech (Machine Design)
VJTI Mumbai.

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
 Content
Introduction
Literature Review
Methodology
Objective
Various mesh stiffness elements
Gear modelling in Autodesk inventor
Analysis boundary condition
Results of linear misalignment
EFFECT OF SHAFT MISALIGNMENT ON CONTACT
M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
 Introduction
Gears widely used in industry for power transmission
application
More than 50% failure occur in spur gear due to pitting
and wear also small crack propagation
The important factor to reduce the life of gear and
generation of noise is contact stress
Contact stress generates because of misalignment in
gear pair
Misalignment in gear pair occur due to several reason
that cant be eliminated or minimised

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
The main reason for misalignment are bending of shaft
bearing and other elastic assembly parts
the vibration characteristics are recognised widely by
the gear mesh stiffness

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
 Literature Review
Name of Paper Name
Author
ANKUR Effect of the misalignment
SAXENA and friction force on time
varying mesh stiffness
K. Mao Gear tooth contact analysis
and its application
in the reduction of fatigue
wear
Shuting Li Effect of misalignment
error ,tooth modification
and torque on tooth
engagement of spur gear
EFFECT OF SHAFT MISALIGNMENT ON CONTACT
STRESS AND VIBRATION OF SPUR GEAR USING FEA
9/18/2017
Key Findings
Analytical investigation shows reduction
in mesh stiffness
An accurate non-linear finite element
method will be employed to provide a
quantitative understanding of gear tooth
contact behavior Shaft misalignment and
assembly deflection effects on the gear
surface wear damage will be investigated
as well.
Considered various error effect on mesh
stiness
M.Tech Machine Design
VJTI Mumbai
 Literature Review
Amen HA Effect of shaft misalignments Effect investigate of misalignment on spur
on stress distribution spur gear pair stress
gear

Omer Dynamic response and time- . This paper studies gear tooth crack
d.Mohama frequency analysis for gear detection by investigating the natural
d tooth crack detection frequencies and by performing time-
frequency analysis of a 6 DOF dynamic
gear model.

Yi Theoretical and experimental Analytical model investigated and same

Guoa,Scott study on gear-coupling experimentally valideted
Lamberta, contact And loads considering
misalignment, torque, and
friction influences

EFFECT OF SHAFT MISALIGNMENT ON CONTACT STRESS

AND VIBRATION OF SPUR GEAR USING FEA M.Tech Machine Design
9/18/2017 VJTI Mumbai
 Literature Review
Ankur Time varying mesh stiffness The change indirection of time varying
Saxena , calculation of spur gear pair friction on both sides of the pitch line
Anand considering sliding friction and causes the change of gear mesh stiffness.
Pareya, spalling defects
Manoj
Chouksey
Andrzej B. Vibration processing Observing changes in the features of the
Wilk, techniques for fault detection WV distribution in the contour plots and
Henryk M. in gearboxes changes of Kurtosis value monitored the
Madej, progression of a fault.
Hui Ma, Time-varying mesh stiffness Considering the misalignment of gear root
Rongze calculation of cracked spur circle and base circle and accurate
Song, gears transition curve, an improved mesh
Xu Pang, stiffness model for a healthy gear pair is
Bangchun proposed and validated by the finite
Wen element method (FEM).

EFFECT OF SHAFT MISALIGNMENT ON

CONTACT STRESS AND VIBRATION OF M.Tech Machine Design
9/18/2017 VJTI Mumbai
SPUR GEAR USING FEA
 Literature Review
M. Detection and diagnosis of Ensemble empirical mode decomposition
Amarnath, surface wear failure in a spur (EEMD) technique is used to extract the
I.R.Pravee geared system using EEMD fault related features from the vibration
n ,Krishna based vibration signal signals acquired from the gearbox..
analysis

Yogesh Simulation of crack Most of the gear dynamic model relies on

Pandya, propagation in spur gear
Anand tooth for different gear
Parey parameter and its influence
on mesh stiffness
the analytical measurement of time
varying gear mesh stiffness in the
presence of a tooth fault. The variation in
gear mesh stiffness reflects the severity of
tooth damage.

EFFECT OF SHAFT MISALIGNMENT ON

CONTACT STRESS AND VIBRATION OF
M.Tech Machine Design
9/18/2017 SPUR GEAR USING FEA
VJTI Mumbai
 Objective

To investigate the effect of

angular, linear and combination
of shaft misalignment on stress
and vibration generation in spur
gear box

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
 Methodology
1. Modeling of spur gear pair in Autodesk
inventor for static and dynamic simulation
2. The model then import in the ANSYS for
meshing and simulation
3. Investigating the result including the stress,
vibration spectrum and the mesh stiffness
4. The contact and bending stress validation by
hertz contact theory
5. MATLAB code development for validation
for mesh stiffness variation
EFFECT OF SHAFT MISALIGNMENT ON CONTACT
M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
 Types shaft misalignment

1. Angular misalignment of shaft in plane of rotation and

perpendicular to the rotation
2. Linear misalignment shaft variation in center distance

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
Various reasons for shaft misalignment

1. Bearing and housing defection

2. Shaft deflection
3. Manufacturing error
4. Fault alignment of gear on shaft
5. Variation in center distant

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
 Modeling of gear autodesk inventor

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
Fig. Model of gear for dynamic simulation
Gear mesh stiffness
1.Bending stiffness
2.Axial compressive stiffness
3.Shear stiffness
4.Effect of Hertz contact on stiffness
5.Effect of fillet foundation deflection on
stiffness
Considering all stiffness in as parallel spring
combination

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
General variation gear mesh stiffness with angular position

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

M.Tech Machine Design
9/18/2017 STRESS AND VIBRATION OF SPUR GEAR USING FEA
VJTI Mumbai
 Work Plan
Work Time(Appro.) Status
Modelling of spur gear pair with shaft and Work in progresss
misalignment
Simulation in ANSYS for analysis and mesh December- To be done
stiffness january
MATLAB use for mesh stiffness and February To be done
comparison results
collecting results in graphical form and March-april To be done
deriving conclusion
Report and Final Presentation June-Jully To be done

EFFECT OF SHAFT MISALIGNMENT ON CONTACT

STRESS AND VIBRATION OF SPUR GEAR USING FEA M.Tech Machine Design
9/18/2017 VJTI Mumbai
Boundary condition for analysis
1. Geometry of gear
2)Fixed support to gear
3)Frictionless support to the pinion
4) Moment to pinion
5)Meshing types-Edge sizing
6)Generated Mesh
7)Results for linear misalignment
A) Principal Stress (Bending Stress)

Fig. Principal stress for C.D.=180 mm Principal stress for C.D.=180.2