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GENERAL CONCEPTS
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GENERAL CONCEPTS

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1974 :

'A combination of any actions carried out to retain an
'item in, or restore it to, an acceptable condition

1984 :

'The combination of all technical and associated
administrative actions intended to retain an item in,
or restore it to, a state in which it can perform its
'required function


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THE BASIC ELEMENTS OF MAINTENANCE MANAGEMENT

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THE BASIC ELEMENTS OF MAINTENANCE MANAGEMENT

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THE BASIC ELEMENTS OF MAINTENANCE MANAGEMENT
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 ESTABLISHING
MAINTENANCE OBJECTIVES



Operating pattern
Availability requirement

FACTORS TO
BE INCLUDED IN A MAINTENANCE OBJECTIVES

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 UNIT LIFE PLAN

MAINTENANCE PLANS OF A FACILITY

) (maintenance resources
) (maintenance objective -:
(plant
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-:

THE FACTORS DETERMINING MAINTENANCE STRATEGY








Workload

Operating pattern
Availability requirement
















(
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The services demand in terms of 'size and
pattern' relative to the operation capacity. -:

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The facility structure

(design) in terms of the level of unit/item redundancy. -:
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The
consequences of failure in terms of economics and of safety.

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The expected life of the facility

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Availability,
quality and human factors associated with internal labor and contract
labor.

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The consequences of failure in
Coordination.
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)Total Productive Maintenance (TPM
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)Top-Down-Bottom-Up Approach (TDBU
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)Reliability Centered Maintenance (RCM

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TPM

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. TPM :
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)Total Productive Maintenance (TPM
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RCM UNITED AIR LINES
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 )1( MAINTENANCE TYPES

Planned

Un- Planned

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On Condition

Condition Monitoring
 )2( MAINTENANCE TYPES

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 )3( MAINTENANCE TYPES

-1-2 :Corrective Maintenance
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1984 :



 )4( MAINTENANCE TYPES
-1-2-2 :
Detective
maintenance
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-3-2-2 Predictive Maintenance
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 )5( MAINTENANCE TYPES

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1984 :



) : (On-condition
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 )6( MAINTENANCE TYPES
:
Plan Action Timing

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2

5

 )7( MAINTENANCE TYPES

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 )1( MAINTENANCE METHOD SECTION
:

 )2( MAINTENANCE METHOD SECTION

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 )9( MAINTENANCE METHOD SECTION
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() Condition based maintenance-
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Condition based ()
)maintenance-Offline (cbm-off
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design-out maintenance
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 )10( MAINTENANCE METHOD SECTION
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MAINTENANCE OPERATION

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2 1
1 9 6 8 5 7 6 4 5 3 4 3 2 2 1 1
( ) 90 =Mean Time Between Failure
, Mean Time To repair = 2 , = 5 , = 10 , =
28

= = 281 + 102 + 56 + 29 + 18 90
1716 = 57.2 = 4.77.
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Mean Time Between -3
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3-1
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84.9 =Failure
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( )2 = 0.085 , =
0.25 , = 0.6 , = 8
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1620 =91.72+1528.28 = 54 = 4.5
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0.736 0.736 1.471
0.5 2 2.5
0.4284 2.083 3.75
0.5 2.5 3.75
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= {2.5 +22.083 +62 +9 0.736
1.41 =18/ 25.29=}1+2+6+9{/}1
+20.4284 +60.5 +9 {0.736 =
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1620 30 = 270


14 = 14,72= 91,72 /)240 -1620( :

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504 14 36 12 3 1 1
864 12 72 6 12 2 2
240 10 24 3 8 3 3
40 10 4 2 2 4 4
3792 158 24 12 2 1 5
1680 140 12 12 1 2 6
144 12 12 12 1 1 7
312 26 12 3 4 8
320 10 32 4 8 9
1200 4- 300 10
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= ( 35 = 1.15 )9096/300
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31 30 29 28 27 26 25 24 23 10 9 8 7 6 5 4 3 2 1
5 5 5 5 1
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R = FP * FR
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T R
FR FP

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320 4 10 8

192 8 6 4
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192 8 6 4

288 8 6 6
192 8 6 4 3
480 8 6 10
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BAR CHART

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NETWORK ANALYSIS



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