A weighfeeder is a component of an industrial conveyer
system used to measure the amount of material traveling
through the conveyer system. The weighfeeder is responsible for measuring the amount of material, typically bulk materials, that are contained on the weigh belt at any given time. The weigh feeder provides the mass flow rate measurement for the system, allowing for process control and automation. Weighfeeders can: control flow rate of material into or out of a process indicate flow rate of material during processing totalize material for inventory monitoring quality control for material batching production monitoring Advatages of weighfeeders High accuracy Fast installation Simple cleaning and maintenance Simple changing of belt for replacement and cleaning Customized design Construction The material of construction for the weighfeeder should meet the demands of the environment it is being placed in. Indoor ambient applications are well suited to mild steel painted versions, where outdoor or wash-down applications should be of a stainless steel construction. The end-user will typically request an open or enclosed style design based on their application history and the regulations for their plant and local government. Where no indication is given on any of these options, best practices should be followed. Open style units are better suited to wash down in critical applications in the food and chemical process industries. Enclosed versions help control dust and environmental contamination. Product Selection Application needs
Drives the specific selection of models and options.
The environment will also play a part: the weighfeeder should be stainless in corrosive areas or near sea ports. If the location is considered hazardous, approved electrical components will be needed. Price point Influences the selection of the type of weighfeeder. Open style models by their nature are less expensive, but if the application is not suited to them, they should not be used. Weighfeeder sizing Limitations based on application needs and product features or performance will narrow the selection of the product in most cases. Product size, sensor optimization, and material flow means are all considered when a weighfeeder is engineered. Types of weighfeeders
Belt weighfeeder with controlled belt speed
- belt weighfeeders with controlled belt speed are belt-assisted feeders whose belt speed is adapted so it attains the nominal delivery rate.
- since the same amount of material is not always transported on the
conveyor belt, the belt speed must be varied to achieve a constant feed rate per unit of time. The weight of the material transported is determined by weighing the belt load and measuring the belt speed.
- depending on design, belt weighfeeders have delivery rates ranging
from several kilograms to several hundred tons an hour. Belt weighfeeder with metering hopper - belt weighfeeders with metering hoppers have a controlled feeder which adjusts the amount of material on the belt. - these metering hoppers, which may be chutes, augers, radial vane rotors or conveyor belts, feed precisely the right amount of material to the conveyor belt. - belt weighfeeders are suited to bulk materials which flow easily and dont stick to the belt and can handle very large mass flows. Flow measurement is the quantification of bulk fluid movement. A completely different method exists for measuring flow rates, measuring how much material has either departed or arrived at the terminal locations over time. Mathematically, we may express flow as a ratio of quantity to time. Whether it is volumetric flow or mass flow we are referring to, the concept is the same: quantity of material moved per quantity of time. We may express average flow rates as ratios of changes: Where, W = Average mass flow rate Q = Average volumetric flow rate m = Change in mass V = Change in volume t = Change in time