Professional Documents
Culture Documents
1
Model Outline Engine Chassis Body Body Electrical
Variation of Smart Entry & Start System
Different Variations of Main Components
Generation ’05CY System ’03CY System ’00CY System
GS430/300, GS450h,
Application
IS350/250/220d, AVALON, CROWN PRIUS LS430
Vehicle
CAMRY, CAMRY HV, etc.
Engine Rotary
Push Type
Switch Type Type
3
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Kunci
– Tombol tiga fungsi, mechanical key dan transponder chip
terdapat pada kunci
Lock Button
Trunk Button
Unlock
Button
Mechanical Key
Mechanical Key
4
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Lokasi komponen utama
5
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Lokasi komponen utama
6
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Lokasi komponen utama
Trunk Oscillator ( inside ) Rear Room Oscillator
Front
Front
Trunk Oscillator ( outside )
Di bawah bumper
belakang
7
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
System Diagram
Engine Switch Door Lock /
• Transponder Key M Unlock Motor
Amplifier Trunk Open Switch
Main Body
Stop Light Switch ECU ACC Relay
ID-code IG1 Relay
Box IG2 Relay
ST CUT ST
Engine Relay Relay
ECU
CAN
Local
Communication Neutral Start
Switch
Outside Handle
Each Door Antenna
Steering Oscillator
Certification Touch Sensor
Lock ECU
ECU Lock Switch
Antenna
8
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Basic Operation
– Actuation area of key
Trunk
Room Oscillators Oscillator
(Inner)
Key Trunk
Oscillator
(Outer)
Door Oscillator
Tuner
9
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Door Unlock Function
Kunci masuk dalam
actuation area
Key
Unlock stand by
Tuner
Outside Handle
Each Door
Oscillator Antenna
Touch Sensor
Certification
ECU Main Body
M Door Lock
ECU Motor
CAN Sentuh touch
sensor
Pintu terbuka
10
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Door Lock Function
Key
Antenna
Tekan Lock Switch
Tuner
Outside Handle Pemeriksaan lokasi
Each Door
Antenna kunci
Oscillator (Di luar kendaraan)
Lock Switch
Certification
ECU Main Body
M Door Lock
ECU Motor
CAN
Pemeriksaan ID
Courtesy Switch code
11
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Back Open Function
Key
Antenna
Tekan Back Door
Open Switch
Tuner
12
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Engine Start Function
Key Tekan Engine Switch
Antenna
Certification Tuner
ECU
Room Oscillators
(Front and Rear) Antenna
Serial Communication Steering
Lock ECU Pemeriksaan lokasi
kunci dan ID code
CAN Engine Neutral Start Switch
ECU
Steering Lock/
ID-code Box Immobiliser Cancel
Engine
Main Body
Switch ST CUT
ECU
IG2 Relay Relay
Stop Light
Switch IG1 Relay Mesin Hidup
ACC Relay
13
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Engine Start Function
– Start / stop engine switch control
Kondisi lampu
indikator
OFF Green Amber Green OFF
Kondisi lampu
indikator
Green: Berkedip (1 Hz) Amber: Berkedip (0.5 Hz)
15
*: Tekan pedal rem (A/T)
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Engine Switch
– Lampu indikator Green berkedip saat electrical steering lock
tidak dapat terbuka (mesin tidak dapat hidup)
Power Mode
IG-OFF ACC ACC ACC
Indicator Light
OFF Menyala Green Berkedip Green Menyala Green
16
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Engine Switch
– Amber indicator light berkedip saat malfungsi terjadi
pada IG1, IG2 relay circuit atau steering lock ECU
17
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Emergency Start (Saat battery kunci lemah…)
– Tahan logo TOYOTA pada key menghadap engine switch
Engine
Beep Suara buzzer Start
Selama 5
detik.
ACC
Dengan pedal*
IG-ON
ditekan
Tanpa pedal*
ditekan
Antenna
Certification Tuner
ECU
Room Oscillators
(Front and Rear) Antenna
Serial Communication Steering
Lock ECU Pemeriksaaan
Key ID
CAN Neutral Start Switch
Engine
ECU
Steering Lock/
ID-code Box Immobiliser Cancel
Key
Main Body
ECU ST CUT
IG2 Relay Relay
Stop Light
Switch IG1 Relay Mesin hidup
ACC Relay
19
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Pencegahan kunci tertinggal
– Saat kunci tertinggal di dalam ruangan, pintu tidak
dapat dikunci
Tuner
Outside Handle
Each Door
Oscillator Antenna
Lock Switch
Click Movie
Certification
ECU
Room Oscillators (Front and Rear)
20
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Main Body ECU
– Hold circuit digunakan untuk mencegah power supply
terputus oleh malfungsi pada sirkuit IG1,2 relay
IG1 Relay
Drive Circuit IG1 Relay
Hold
Hold
CPU
Circuit
Hold Cancel ON
IG2 Relay
Drive Circuit IG2 Relay
21
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Pre-cautions
– Memori tidak terhapus saat power source control ECU
power supply terputus
power
Main Body supply Main Body Suplai power Main Body
ECU terputus ECU ECU
ON ON ON Tidak ON ON ON
terhapus
ACC IG1 IG2 ACC IG1 IG2
Relay Relay Relay Relay Relay Relay
22
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Smart Entry & Start System Cancel Function
– Fungsi ini dapat meng-cancel fungsi – fungsi berikut :
• Entry Start function, Door lock/unlock function, luggage opening
function, prevention of key confinement, warning function dan
memory call function
IG-ON
Warning Light
24
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Steering Lock Function
– Steering shaft dikunci oleh electric motor
25
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Steering Lock Actuator
– Steering lock system terdiri dari sebagai berikut :
[Steering Lock Actuator]
Steering
Lock Motor
Gears
Steering
Lift Lock ECU
Lock Bar
Hall ICs
Steering
Column Tube Magnet
26
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
System Diagram
Steering
Lock Motor
Power
Supply for
motor Main Body
Power ECU
Supply
Hall ICs
Certification
ECU
27
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Basic Service
Customize parameter
Penggantian Certification ECU
Penggantian komponen dan ID Code Registration
– Kehilangan atau penggantian kunci
– Penggantian Certification ECU
– Penggantian ID-code Box
– Penggantian Steering Lock Actuator
– Penggantian Engine ECU
ID Code Registration
– Key code registration
• New key ID registration
• Additional key ID registration
– Key code erasure
– ECU communication ID registration
28
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Basic Service
– Tindakan pencegahan untuk seluruh system
• Pastikan membawa kunci selama pemeriksaan smart system
• Seperti gelombang radio lemah, area pendeteksian bisa berkurang, atau kunci tidak bisa
dideteksi dalam situasi sebagai berikut :
1. Batere kunci habis
2. Segala fasilitas yang membangkitkan gelombang radio tinggi seperti menara TV,
Pembangkit listrik, Stasiun pemancar, Pom Bensin otomatis, berada didekat area
pemeriksaan
3. Peralatan Wireless seperti cellular phone dibawa bersama kunci
4. Kunci terhubung atau ditutupi dengan logam (metal)
5. wireless door lock control yang lain sedang dioperasikan didekat kendaraan
6. Kunci berada di dekat lokasi peralatan yang membangkitkan tegangan tinggi atau noise
• Kunci kemungkinan sulit dioperasikan sehubungan dengan bentuk body kendaraan
• Kunci kemungkinan tidak dideteksi secara tepat disekitar kaca kendaraan, handle pintu, atau di
tengah bumper meskipun saat itu area pendeteksian berada pada bagian luar kendaraan
• Kunci kemungkinan tidak dideteksi secara tepat jika berada di instrument panel, rear
package tray, floor, atau di dalam glove box meskipun saat itu area pendeteksian berada pada
bagian dalam kendaraan
• Smart system tidak dapat bekerja pada kondisi sebagai berikut :
1. Smart system sedang di cancel
29 2. Batere kunci habis / kosong (indicator tidak berkedip saat tombol kunci ditekan)
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Basic Service
– Bagaimana memulai trouble shooting
1. Kendaraan dibawa ke bengkel
2. Pemeriksaan analisa masalah pelanggan (Sejarah, Kapan, bagaimana, dlll.)
3. Periksa tegangan batere. Jika di bawah 11 V, recharge battery sebelum troubleshoot.
4. Periksa CAN communication system dengan IT II
• Jika DTC di output (communication problem) Lanjut ke CAN system
31
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Customize parameter
– Saat customer meminta perubahan fungsi, pastikan bahwa fungsi
tersebut dapat di customized
– Buat catatan untuk current setting sebelum melakukan customize
– Saat trouble shooting suatu fungsi, pertama pastikan bahwa fungsi
di set ke default setting.
1. Menggunakan Kunci tersisa, hapus kode kunci yang hilang [Key Code
Sedikitnya 1
Erasure]
Kunci
2. Register kunci tambahan jika diperlukan
tersedia
[Key Code Registration] (Additional key ID registration)
1. Ganti ID-code box dan Certification ECU*
2. Register semua Kunci [Key Code Registration] (New key ID
Semua Kunci
registration)
hilang
3. Register ID-code Box – Engine ECU communication ID
[ECU – ECM Communication ID Registration]
NOTE:
Jika semua kunci tidak diregister selama registrasi kunci yang lain, kunci tersebut tidak
dapat diregistrasi kemudian saat penggantian Certification ECU
*: Perlu penggantian, walaupun Certification ECU dan ID-code Box dalam kondisi normal
33
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Penjelasan S Code
• S code dihasilkan oleh semua key ID yang diregistrasi dan
didaftarkan (register) ke Certification ECU dan ID-code Box
34
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– DAlam kasus penggantian Kunci
• Perlu untuk meregister S code baru ke Certification
ECU dan ID-code Box dengan kunci tersisa
35
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Dalam kasus semua kunci hilang
• Perlu untuk mengganti kedua ECU, karena S code
yang ada tidak dapat di daftarkan (diregister)
36
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Penjelasan kode kendaraan ( ECU ) di dalam kunci
• Kode kendaraan di daftarkan ke dalam kunci,
bertutuan untuk memeriksa apakah kunci diregister
atau tidak dengan certification ECU yang lain
ECU terpasang ECU terpasang
Certification New Key Certification
ECU Key ID2 ECU Key ID4
Key ID1 Key ID2 Key ID3 Key ID4
X X
Key ID2 Key ID4
Vehicle Code Vehicle Code
X Y
X Y
ECU baru
Certification
ECU Key ID5 Hanya Certification ECU baru tanpa ID
Key ID5 Key ID5 yang dapat menulis ulang kode kendaraan
XZ dalam kunci
Z Vehicle Code
Z
37
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Dalam kasus penggantian Certification ECU
Catatan:
Jika beberapa kunci tidak diregister selama meregistrasi kunci yang lain, kunci tersebut
tidak dapat diregistrasi kemudian
*: Perlu penggantian, meskipun ID-code box dalam kondisi normal
38
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian Certification ECU
– Hanya mengganti circuit board, oleh karena itu diperlukan
pencegahan kesalahan penanganan terhadap listrik static
Supply Parts
(89990-)
Circuit Board
baru
Circuit
Board ECU Cover
Antistatic Bag
Instruksi
penanganan
39
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian Certification ECU
– Procedure penggantian
1.Lepas Certification ECU 4.Tutup circuit board yang dilepas
2.Lepas ECU cover dengan antistatic bag
ECU Cover
(non-reusable part)
3.Tutup tangan dengan antistatic
bag, Lalu lepas circuit board Catatan:
Saat mengembalikan circuit board
yang dilepas, taruh ke dalam antistatic
bag yang disediakan dan masukkan ke
dalam box
Antistatic
Bag
Penting: Jangan menyentuh element atau soldered part tanpa antistatic bag,
40 untuk mencegah kerusakan oleh listrik static
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian Certification ECU
– Procedure penggantian
5.Putar antistatic bag pada 6.pasang circuit board baru
circuit board baru sepanjang guide rail
Guide Rail
41
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Dalam kasus penggantian Certification ECU (Beberapa kunci
hilang)
• Perlu untuk meregister kode S” baru ke Certification ECU dan
ID-code Box dengan kunci yang tersisa
Current ECU
ID-code Box Certification
ECU
S’ Code Same S’ code S’ Code Key ID1
Key ID1 Key ID1
Key ID2
Key ID2 Key ID2
Key ID3 Hapus kode kunci Key ID3 Key ID3
ID2, 3 (Hilang)
Current ECU
ID-code Box Certification
ECU
S” Code Same S” code S” Code
43
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Dalam kasus penggantian ID-code box
44
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Dalam kasus penggantian Steering Lock Actuator
Catatan:
Dalam kondisi berikut mesin tidak dapat hidup untuk pertama kali (dikarenakan Steering
Lock ECU tidak dapat secara tepat mendeteksi posisi steering lock bar)
[Steering lock ECU baru belum menyimpan posisi steering lock bar]
• Setelah mengganti Steering Lock Actuator
• Setelah mengisi/mengganti battery yang kosong
45
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Dalam kasus penggantian engine ECU
Catatan:
Jangan mengoperasikan switch power mode ON/OFF lebih dari 20 kali sebelum
menyelesaikan “ECU – ECM Communication ID Registration” jika tidak ganti Engine ECU
46
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Penjelasan S Code, G Code dan L Code
ECU Communication ID
Registration (Automatically)
ECU-ECM Communication
•Jika hanya ID-code Box diganti
ID Registration
•ID-code Box atau Engine ID-code Box Certification Key
ECU diganti ECU
Key ID#
“S” Code “S” Code
ECU Communication ID
Registration (Automatically)
ECU Communication ID •Certification ECU dan ID-code
Registration diganti
•Jika hanya Steering Lock ECU
atau ID-code Box diganti “L” Code
Key Code Registration
Steering Lock • New Key ID
• Additional Key ID
: Automatically ECU
• Key ID erasure
: Manually (Tester)
: Manually (SST)
47
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration“ECU –
ECM Communication ID Registration”
Tc
48
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
Penggantian komponen dan ID Code Registration
– Catatan untuk ID code registration
• Power Mode tidak dapat diputar ON (IG-ON) lebih
dari 10 kali saat penggantian certification ECU.
49
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Using intelligent tester II
• Key Code Registration (New key ID registration)
Semua kunci tersedia (Satu
kunci atau lebih terdaftar
di dalam ID-code Box)
50
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• Key Code Registration (New key ID registration)
51
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• Key Code Registration (New key ID registration)
[ 5 ]
[ 2 ]
52
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• Key Code Registration (Additional key ID registration)
[ 5 ]
[ 2 ]
53
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• Key Code Registration (Additional key ID registration)
54
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• Key Code Registration (Additional key ID registration)
[ 4 ]
[ 3 ]
55
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• Key Code Erasure (Erase all registered key except one)
[ 3 ]
56
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• Key Code Erasure (Erase all registered key except one)
57
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Menggunakan intelligent tester II
• ECU Communication ID Registration
58
Model Outline Engine Chassis Body Body Electrical
Smart Entry & Start System
Communication Check (Key Diag Mode)
– Each oscillator can be checked by activating specified
oscillator
• Buzzer sounds when the key is detected in activated
actuation area
59
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Manual operation (only for Indonesia model)
• Manual registration standby mode
Operation Interval
• Driver’s door is closed
Initial Condition
• Power Mode is IG-OFF
1 Open driver’s door
2 Lock / unlock door twice by manual door lock switch 10 sec.
I. Close / open driver’s door twice
3 40 sec.
II. Lock / unlock door once
I. Close driver’s door
4 20 sec.
II. Lock / unlock door once
I. Open driver’s door
5 20 sec.
II. Lock / unlock door once
I. Close / open driver’s door twice
6 40 sec.
II. Close driver’s door (all doors close)
ECU
New Key ID Additional Key Key ID Key
Communication
Registration ID Registration Erasure Confirmation
60 ID Registration
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Manual operation (only for Indonesia model)
• Key Code Registration (New key ID registration)
Operation Interval
• In manual registration standby mode
Initial Condition
• Keys are not registered to certification ECU
Number of registered key in ID-code box
No registered One or more registered
Touch engine switch with all
1 40 sec.
registered keys one by one
2 Touch engine switch with a key to be registered
3 Set key on front passenger seat
Repeat steps (2 and 3) by an increment of a key to be
4
registered
5 Open driver’s door
NOTE:
- Make sure the emblem side of the key is facing the engine switch, when the key touched
engine switch
- When registering several keys, only have one key in the cabin at a time. If several keys
are in the cabin at the same time, the waves of keys will interfere with each other and key
61 registration cannot be performed properly
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Manual operation (only for Indonesia model)
• Key Code Registration (Additional key ID registration)
Operation Interval
• In manual registration standby mode
Initial Condition
• One or more keys are registered to certification ECU
I. Change power mode to ON/OFF once
1 40 sec.
II. Open/close driver’s door once
2 Touch engine switch with registered key 40 sec.
3 Touch engine switch with key to be registered
4 Set key on front passenger seat
Repeat steps (3 and 4) by an increment of a key to be
5
registered
6 Open driver’s door
NOTE:
- Make sure the emblem side of the key is facing the engine switch, when the key touched
engine switch
- When registering several keys, only have one key in the cabin at a time. If several keys
are in the cabin at the same time, the waves of keys will interfere with each other and key
62 registration cannot be performed properly
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Manual operation (only for Indonesia model)
• Key Code Erasure (Erase all registered key except one)
Operation Interval
• In manual registration standby mode
Initial Condition
• One or more keys are registered to certification ECU
I. Change power mode to ON / OFF 5 times
1 40 sec.
II. Open/close driver’s door once
2 Touch engine switch with registered key to keep 40 sec.
NOTE:
- Make sure the emblem side of the key is facing the engine switch, when the key touched
engine switch
63
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Manual operation (only for Indonesia model)
• ECU Communication ID Registration
Operation Interval
• In manual registration standby mode
Initial Condition
• One or more keys are registered to certification ECU
I. Change power mode to ON / OFF 2 times
1 40 sec.
II. Open/close driver’s door once
2 Touch engine switch with registered key 40 sec.
NOTE:
- Make sure the emblem side of the key is facing the engine switch, when the key touched
engine switch
64
Model Outline Engine Chassis Body Body Electrical
Service Point (Smart Entry & Start System)
ID Code Registration
– Manual operation (only for Indonesia model)
• Key confirmation
Operation Interval
• In manual registration standby mode
Initial Condition
• One or more keys are registered to certification ECU
I. Change power mode to ON / OFF 3 times
1 40 sec.
II. Open/close driver’s door once
ON
65
Model Outline Engine Chassis Body Body Electrical
66