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  • Ppt-Lean Manufaktur - Terminator

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    PPT-LEAN MANUFAKTUR - TERMINATOR (1) (1).pptx

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    10 views18 pages

    Ppt-Lean Manufaktur - Terminator

    Uploaded by

    deva surya

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 18

    Menigkatkan Produktivitas Line 3

    Radiator Assy dengan Metode QCC

     Umar Alfyanto  Deva Surya Nugraha


     Chazendra Andhy Pribadhy  Robertus Nugroho Tri Utomo
    Profil Perusahaan
    Company : PT. DENSO Indonesia
    Established : June 12th, 1975
    Employee : 3.025 Persons (2017)

    Universitas Mercu Buana Jakarta


    Tentang Produk
    Radiator berfungsi untuk melepaskan panas yang dihasilkan dari engine

    Universitas Mercu Buana Jakarta


    Menentukan Tema
    Data KPI Al Radiator Line 3 Periode Januari – Maret 2017
    ITEM TARGET ACTUAL EVALUATION

    Quality NG IN PROSES 0,40% 0,20% O

    Cost EXPENSE (x100) 241.177 175.126 O

    Delivery CAP/ Hour 75 65 X

    Safety ZERO ACCIDENT 0 0 O

    Moral SUGESTION SYSTEM 1,5/MM 1,5/MM O

    Universitas Mercu Buana Jakarta


    Data Down Time Jan-Mar 2017

    BULAN'17
    TARGET AVERAGE (JAN-MAR'17)
    JAN FEB MAR

    OPERATION RATIO 75% 72% 71% 73% 72%

    EXEPT TIME 2% 2,00% 2,00% 2,00% 2,00%

    DANDORY 5% 5,00% 5,00% 5,10% 5,00%


    DOWNTIME

    CHOKOTEY 5% 10,90% 9,60% 11,60% 10,70%

    BREAKDOWN M/C 4% 6,20% 7,20% 2,20% 6,50%

    PART SHORTAGE 2% 4,20% 3,10% 3,20% 2,00%

    RATIO DOWN TIME 26,30% 24,90% 22,10% 24,20%

    Universitas Mercu Buana Jakarta


    Diagram Down Time

    Universitas Mercu Buana Jakarta


    Alasan Pemilihan Tema

    1. Operation Ratio Rendah


    2. Policy Perusahaan
    3. Critical Problem

    Universitas Mercu Buana Jakarta


    Rencana Kegiatan

    Universitas Mercu Buana Jakarta


    Fishbone Diagram

    Universitas Mercu Buana Jakarta


    Analisa Check Plate Core

    Lakukan Perbaikan terus menerus


    Universitas Mercu Buana Jakarta
    Analisa Masalah Chokotei #1

    Balon Coupler yang bocor terdeteksi lebih awal


    Universitas Mercu Buana Jakarta
    Analisa Oiling Plate Core

    Mengurangi Oiling berlebih


    Universitas Mercu Buana Jakarta
    Analisa Finishing Muda Gerak

    Mengurangi langkah dari Kara kuri ke meja Finishing


    Universitas Mercu Buana Jakarta
    Analisa Masalah Chokotei #2

    Pembersihan PTANK lebih efisien


    Universitas Mercu Buana Jakarta
    Analisa Masalah Chokotei #5

    Combine Finishing 1 dan 2 menjadi 1 Pos


    Universitas Mercu Buana Jakarta
    Evaluasi Hasil

    Universitas Mercu Buana Jakarta


    Standarization & Future Plan

    Universitas Mercu Buana Jakarta


    Terima Kasih

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