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BRAKE SYSTEM
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MATERI
Basic Competency
- Maintain the brake system and its
QUIZ
components
JOB SHEET - Improving brake systems and components
PENILAIAN - overhaul brake systems and components
PENUTUP
SK / KD The Matter.1
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10 2.5 inches
5:1 0.5 inch
2
5
COMPONENTS
DISC BRAKE CALIPER ASSEMBLY
Applies pressure to
two pads on opposite
sides of rotor
Caliper
Sliding
Fixed
Friction Material
exposed to air
FIXED CALIPER
Applies two
pistons to opposite
sides of rotor
Caliper stays
stationary
Disc Brakes
require higher
hydraulic pressure
Master Cylinder
Rigid steel brake lines
are double wall
Flexible hoses connect
rigid lines on vehicle
to each wheel
Transmits hydraulic
fluid to each wheel
PRESSURE CONTROL VALVES
As shown
Drum in hat
Driveline
BRAKE SYSTEM ENERGY
Brake System Principles
Kinetic Energy
Mass
Weight
Speed
Inertia and Momentum
Friction Principles
Kinetic and Static Friction
Friction and Pressure
Friction and Surface Area
Coefficient of Friction
Brake Fade
Five Characteristics
◦ Resist Fading with
increased temp
◦ Resist fading when
wet
◦ Recover quickly
◦ Wear gradually
◦ Quiet
Bonded or Riveted
Braking Dynamics
Weight Transfer
Weight Distribution
Braking Power
Friction Efficiency
◦ Brake to Wheel
◦ Wheel to Road Surface
Traction Efficiency
◦ Skidding
Hydraulic Principles
Fluids cannot be compressed
Fluids can transmit Movement
Acts “Like a steel rod” in a closed container
Master cylinder transmits fluid to wheel cylinder or
caliper piston bore.
Fluids can transmit and increase force
Force
Pressure
Area
The area of the piston is determined by
using the formula:
3.14 X R2
P X A = Force
THE PRESSURE THAT IS APPLIED AT
PISTON A IS THE SAME AS WHAT IS
APPLIED TO PISTON B
The hydraulic pressure is the same, but the
applied force can be changed by changing
the piston size.
The caliper piston needs more applied force
for multiple reasons
The Matter 2
ANIMATION BRAKE SYSTEM
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QUIZ
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MATERI
QUIZ
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PENILAIAN
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SK / KD
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Avoid spilling brake fluid. If there are spills, wash immediately with
water. Note: brake fluid damage the paint.
Is part of a safety brake on the car. Therefore, carefully control
hidrauliknya. Defects must be repaired immediately.
initial examination
Check the free movement of the brake pedal. The free movement
of the pedal with a light resistance indicates that there is air in the
hydraulic system.
True False
Check if the primary seal master cylinder is leaking.
For this, press the brake pedal with a little style and
quietly. If the brake pedal can be depressed until the
boundary, the primary seal is leaking.
Check the brake fluid on the boundary surface of the
master cylinder reservoir.
?
MAX
MIN
•If the car is completed with the booster, the end of cylinder can’t be
checked without releasing cylinder. There fore,release. The vacum rubber
tube of booster and smell the rubber tube. If the brake fluid is smelled,
release the cylinder to the flens for checking in secondary seal. Check the
around of master cylinder flens at the vacum streng then. If it’s wet by the
brake fluid, the secondary seal is beaked, if there is the brake fluid in the
booster, the tool has to be cleaned.
Checking brake lines
and hoses
Check the brake pipes. If leaking or corroded hardware, the brake pipe to be
replaced.
Check the brake tubes. If the surface is cracked or scratched, the hose must be
replaced. Consider the installation of the brake hose, do not intersect with the
wheel. Check that it is also when the front wheel in turning position.
Examination of the wheel cylinders
Brake drum: see 60 45 10 68
Brake disc: see 60 45 10 74
Brake control function of power amplifier (booster)
These controls should be implemented, if the brake pedal must be
pressed once KERS to achieve deceleration / braking car enough.
Press the brake pedal several times, when the motor died.
Turn the motor when the brake pedal is pressed. If the power
amplifier to function, the pedal will drop slightly, during that phase.
Turn off the motor when the brake pedal is pressed. At this
stage, the pedal should not be any reaction. If the pedal will
be pushed back, behind the anti-valve power amplifier
should be cleaned / replaced.
Exhaust air in hydraulic system
This work should be carried out, if conceding
prisoners were light as air pedal on hydraulic systems.
Air enters the hydraulic system is open, or through
secondary seals master cylinder is leaking.
Each cylinder brake is usually fitted with a screw-
waster. In the disc brake caliper is sometimes more
than one screw dischargers (Mercedes, Volvo, BMW).
screw has a hole waster. At the time of screws loose,
the hole was connected to the brake cylinder, the
brake fluid and air flow out if the brake pedal is
pressed.
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