PT.

INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING
PRINSIP KERJA KARBURATOR 1

KARBURATOR ADVANCE

(a)

Air

(b)

(c)

Water
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
FUNGSI KARBURATOR 2

KARBURATOR ADVANCE

 MERUBAH BENSIN MENJADI PARTIKEL – PARTIKEL

BERCAMPUR DENGAN UDARA SEHINGGA MUDAH
DI SEMBURKAN

 MENGATUR PERBANDINGAN CAMPURAN UDARA DAN

BAHAN BAKAR

 MENGATUR JUMLAH CAMPURAN UDARA DAN BAHAN

BAKAR YANG MASUK KE MESIN
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
VENTURI 3

KARBURATOR ADVANCE

Flow of air quickens and pressure drops

Air

Fuel-air
mixture
Atmosphere

Gasoline
PT. INDOMOBIL NIAGA INTERNATIONAL
CAMPURAN UDARA DAN
2W SERVICE TRAINING
BAHAN BAKAR 4

KARBURATOR ADVANCE

Cable

Throttle valve

Air Fuel-air
mixture
PT. INDOMOBIL NIAGA INTERNATIONAL
PERBANDINGAN UDARA – B. BAKAR
2W SERVICE TRAINING
VS BUKAAN THROTTLE VALVE 5

KARBURATOR ADVANCE

Output mixture ratio

Mixture ratio

10 : 1

14 : 1

18 : 1 Theoretical mixture ratio

20 40 60 80 100

Degree to which throttle valve is open (%)

PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
PERBANDINGAN UDARA – B. BAKAR 6

KARBURATOR ADVANCE

Air
Air Air Air

Gasoline Gasoline Gasoline Gasoline

22 g : 1 g 15 g : 1 g 13 g : 1 g 12,8 g : 1 g
Lean boundary limit Economical Maximum output Rich boundary limit
mixture ratio mixture ratio
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
JENIS KARBURATOR 7

KARBURATOR ADVANCE

1. BERDASARKAN ARAH ALIRAN

Horizontal draft type

Down draft type

PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
JENIS KARBURATOR 8

KARBURATOR ADVANCE

2. BERDASARKAN SISTEM TUAS KATUP

Opens

Closes

Throttle valve
Throttle valve

Closes

Opens

Piston – type throttle valve Butterfly – type throttle valve

PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
JENIS KARBURATOR 9

KARBURATOR ADVANCE

3. BERDASARKAN JUMLAH SALURAN

Single barrels Double barrels

PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
KONSTRUKSI KARBURATOR 10

KARBURATOR ADVANCE

Throttle stop screw

Throttle stop screw spring

Jet needle

Throttle valve
Needle jet

Main air
Pilot outlet

Pilot air
Bleed air Air at idling low output
Air jet
Pilot air screw Fuel at idling low output
Needle valve
Pilot jet Fuel air mixture at idling low output

Air at medium and high speeds

Float
Main jet Fuel at medium and high speeds

Fuel-air mixture at medium and high speeds

PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
SISTEM CHOKE 11

KARBURATOR ADVANCE

Starter plunger Fuel injection

port
Secondary air

Air bleed hole

(primary air
Intake port)

Starter pipe

Starter jet
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
SISTEM CHOKE 12

KARBURATOR ADVANCE

CHOKE OTOMATIS

PTC heater
To flywhell magneto

Starter plunger
Termowax
Spring
Starter plunger holder
Starter plunger needle

Starter plunger
Starter plunger

Air Fuel-air mixture Air

Starter plunger needle
Starter plunger needle

Fuel

Fuel
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
PILOT SYSTEM 13

KARBURATOR ADVANCE

1. TIPE LUBANG TUNGGAL

Throttle valve

Pilot air screw

Pilot jet
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
PILOT SYSTEM 14

KARBURATOR ADVANCE

2. TIPE LUBANG GANDA

Bypass

Bypass

Pilot outlet
Pilot outlet

Pilot jet

Pilot jet

(1) (2)
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
MAIN SYSTEM 15

KARBURATOR ADVANCE

Jet needle

Main air jet

Needle jet

Main jet
PT. INDOMOBIL NIAGA INTERNATIONAL
MAIN SYSTEM
2W SERVICE TRAINING
16

KARBURATOR ADVANCE
PT. INDOMOBIL NIAGA INTERNATIONAL
MAIN SYSTEM
2W SERVICE TRAINING
17

KARBURATOR ADVANCE
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING TIPE MAIN JET 18

KARBURATOR ADVANCE
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
POSISI KATUP GAS 19

KARBURATOR ADVANCE

Throttle
position 0 ~ 1/8 1/8 ~ 1/4
Active system Pilot system Pilot system
Main system

1/4 ~ 3/4 3/4 ~ fully open

Main system Main system
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
TINGKAT KERJA KARBURATOR 20

KARBURATOR ADVANCE

Gas Tutup Buka

Komp.
Buka Penuh 1/8 1/4 1/2 3/4 Penuh
Karburator

Air screw & pilot jet

Throttle Valve Cut

Away

Jet Needle

Needle Jet

Main Jet

Air Jet

Primary Choke
PT. INDOMOBIL NIAGA INTERNATIONAL
2W SERVICE TRAINING
PEMERIKSAAN DAN PENYETELAN 21

KARBURATOR ADVANCE

Air gun
PT. INDOMOBIL NIAGA INTERNATIONAL
PEMERIKSAAN DAN PENYETELAN
2W SERVICE TRAINING
22
VM TYPE
KARBURATOR ADVANCE

Rotation speed
0
0 ½ 1½ 2½ Air screw
return amount
Point at which
Speed rises
Air screw
Set air screw to halfway point

Throttle stop screw

Point at which speed begins to rise
PT. INDOMOBIL NIAGA INTERNATIONAL
PEMERIKSAAN DAN PENYETELAN
2W SERVICE TRAINING
23
VM TYPE
KARBURATOR ADVANCE

Lean
1 st stage Calipers

2 st stage

3 st stage
4 st stage
Rich 5 st stage
Needle clip
PT. INDOMOBIL NIAGA INTERNATIONAL
KARBURATOR GSX 250
2W SERVICE TRAINING
24

KARBURATOR ADVANCE
PT. INDOMOBIL NIAGA INTERNATIONAL
KARBURATOR FD 110 XCD
2W SERVICE TRAINING
25

KARBURATOR ADVANCE