ROLE OF A MECHANIC

 Make a Slogan “Single minutes for machine adjustment ‘’

 Check Machine , Guide and Folder Availability
 Check and Confirm that selected folder can run smoothly after layout
 Machine adjustment check
 Prepare for faster machine adjustment
 QUICK CHANGEOVER AND A Solution with First Hour 50%
PRODUCTIVITY IMPROVEMENT TEAM
OBJECTIVES

1. First Hour Production Achieve 50%.

2. Fourth Hour Production Achieve 65%.
TEAM FORMATION

Assistant
IE

Team Mechani
Leader c
Operator

In Job
charge/ trainer
APM
ROLE OF A ASSISTANT IE
 90% layout Efficiency Make
 Machine Requirement Provide to Mechanic
 History analysis and target Process selection for training and development
 Folder Guide availability check
 After Complete layout Time Study Start and balance Full Line
ROLE OF A JOB TRAINER(WILL TECH TEAM 5 PCS ALIKE
SO THAT THEY CAN ACHIEVE FIRST HOUR MORE THEN
50%)
 Study Layout Before start Production with Size Set Sample
 Common and uncommon Process selection with earlier Style
 Select Critical process according to exiting line operator
 Target Operator Balancing on that changeover line
 Study Critical process with check operation Code wise Video so that Teach
properly to the operator
ROLE OF A APM
 First Material Receive and cross check with sample that all materials are in the line
 Ensure that Operator Understand every process
 Study Bottle Neck Process
ROLE OF TEAM LEADER
 Support JT to train operator properly
 First hour loading production Check and set 70% loading efficiency
 Understand Process and process target
 Set process target goal to those operator
 First Hour production Monitor and check
ROLE OF THIS PROJECT MANAGER
 Changeover Forecasting plan with Planning
 To Make a changeover plan which will be faster
 Changeover Plan make
 Arrange a time study report after complete layout
 New Line balance
 Handover line target to The TL and PM