Cooling tower problem

Internal corrosion and chemical attack

 The internal environment of cooling towers can be particularly destructive;

therefore, to negate these effects, galvanized metal is used as a sacrificial
barrier in areas of high exposure. Despite galvanizing these large areas of
sheet steel it is common to find perforations and holes, in addition to severe
metal wastage on units once in service. This can be explained by the
chemical components, used within the water treatment system,
accelerating the consumption of the galvanized metal. This can lead to
premature corrosion. Not only can this cause unreliable operation, but it
can threaten the safety and efficiency of the entire cooling process. This
problem can affect several areas within cooling towers, none more so than
the joints and seams. Failure of the original protection system around joints
and seams can leave diffuser trays, holding pans and the overall
framework exposed, leading to dangerous and costly leaks.
Erosion by impingement

 The leading edges of fan blades are frequently damaged by impingement

from moisture and dust particles, causing erosion-corrosion. The damage
identified here can eventually cause efficiency-loss and in some instances
of high deterioration, require complete replacement.
Mechanical damage

 Poor maintenance, such as lack of bearing lubrication, as well as loose

pulleys and fan hubs can result in scored and worn fan shafts. Any
mechanical damage like this can impact on the functionality of the fans
themselves, developing into additional mechanical strain and wear.
Pipelines

 Pipe systems, which connect cooling towers to other HVAC components,

are also prone to issues. A combination of external and internal corrosion
can develop into thin-and through-wall defects, significantly impacting on
the functionality of the entire system. In addition, due to movement
between pipes and the cooling tower, poor connections can develop, in
some cases causing leaks. Finally, poorly specified paint systems for cooling
tower protection will undoubtedly lead to failures in warm, humid and
immersed environments. Worryingly, issues like this can have a knock-on
effect, directly contributing to the potential of Legionnaires’ disease
outbreaks.
Thank You