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HGL:

MACRO PROCESS FLOW


FOR THE
MACHINING
OF
SINGLE CRYSTAL HP
TURBINE BLADE
OF
AL31FP ENGINE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 1
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

RM RM RECEIVED IN STORES MAIL SENT TO E&M

RECEIVED IN MATERIAL GATE INCOMING BASED ON BY STORES FOR

ACCOMPANYING TRACEABILITY FILE RECEIPT

DOCUMENTS AND PHYSICAL

VERIFICATION

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 2
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

TRACEABILITY FILE CONTENTS OF TRACEABILITY FILE:

RECEIVED BY STORES FROM 1.ROUTE CARD(PHYSICAL PLUS ERP COPY)

E&M THROUGH PPC. 2.DIR-INCOMING INSPECTION

TRACEABILITY FILE IS 3.IIR

ISSUED WITH 4.DIR-INT.

SEALED/LOCKED 5.PROCESS WISE DRAWINGS(INCLUDING TRACEABILITY TRANSFER INSTRUCTION)

TRACEABILITY 6.MANUFACTURING PROCESS SHEETS(PROGRAM SHEET)

7.LIST OF TOOLING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 3
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

MAIL SENT BY E&M TO QA WITH PPC QA PERFORMS INCOMING RM

SEALED / LOCKED TRACEABILITY GETS THE INSPECTION (TRACEABILITY) AND

FILES WITH: CLEARANCE OF GIVES CLEARANCE IN COORDINATION

1.DIR-INCOMING INSPECTION INCOMING WITH E&M

2.IIR GOODS

3.DIR-FINAL THROUGH QA.

FOR ENTERING DATA IN COMPUTER

ENSURING BETTER READABILITY AND

STANDARD RECORDING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 4
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

IN CASE OF ANY ISSUE IN RM, AFTER CLEARANCE, STORE RM AFTER CLEARANCE IS

QA INFORMS ENTERS THE GOODS INTO THE ISSUED TO PPC FOR LOADING

AVP [OPERATIONS] SYSTEM: TO SHOP FLOOR WITH

THROUGH 1. ERP REFERENCE TO STORE

GM [QA] 2. BIN CARD WITH LOCATION REQUEST CUM ISSUE SLIP

FOR FURTHER ACTION 3. PHYSICAL REGISTER

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 5
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

PPC FURTHER THE MATERIAL IS THE MATERIAL IS

RECHECKS THE ISSUED TO PRODUCTION PROCESSED UPTO THE 1ST

TRACEABILITY OF THE LINE. INT . BEFORE CHROME

GOODS BEFORE ISSUE TO ALITIZING(SPECIAL

PRODUCTION LINE. PROCESS)

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 6
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

NOTE: 100% PRE DISPATCH

1.100% IN PROCESS INSPECTION IS DONE AT EACH AND EVERY INSPECTION OF GOODS AND

STEP TO ENSURE 100% CONSISTENT QUALITY DELIVERED FOR DIR-1ST INT. IS PREPARED

PRE DISPATCH INSPECTION. FOR SENDING GOODS FOR

2.SPC DONE TO ENSURE CRITICAL PARAMETERS FALLING IN CHROME ALITIZING ( 1ST INT.

MEAN POSITION OF TOLERNACE BAND. SPECIAL PROCESS ).

3.TRACEABILITY IS ENGRAVED AT THE NECK OF THE ROOT,

HENCE, NO NEED TO TRANSFER THE TRACEABILITY IT GOES

UNTIL THE END.

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 7
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

SINGLE CRYSTAL SURFACE GRINDING SURFACE GRINDING SURFACE GRINDING


CASTING REF. GENERATION REF. GENERATION REF. GENERATION
(RAW MATERIAL) AFTER ALIGNING AFTER ALIGNING AFTER ALIGNING
LE & TE. CONVEX PROFILE. CONCAVE PROFILE.

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 8
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

SURFACE GRINDING SURFACE GRINDING CNC EDM CREEP FEED GRINDING


LEADING EDGE SIDE ROOT BOTTOM 15 NOS COOLING CONCAVE SIDE ROOT
PLATFORM AND REF. GRINDING W.R.T. FRONT CHANEL HOLE MAKING. PRE MACHINING
STEP GRINDING. REF. FACE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 9
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW BEFORE BEING SENT TO CHROME ALITIZING 1st INT.(SPECIAL PROCESS)

CREEP FEED GRINDING


CONVEX SIDE ROOT
PRE MACHINING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 10
[TURBOMACHINERY DIVISION]
HGL:

AFTER PDI CLEARANCE, FURTHER PPC DEPARTMENT LOGISTICS DEPT. INFORMS

FURTHER PPC PACKS THE HANDS OVER THE PACKED E&M ABOUT DISPATCH AND

MATERIAL IN PRESENCE OF MATERIAL WITH DELIVERY OF GOODS AND

QUALITY ENGINEER TO DOCUMENTATION FOR RETURN THE TRACEABILITY

ENSURE ZERO FOD AND DISPATCH TO LOGISTICS FILE TO E&M FOR FURTHER

100% CORRECT PACKAGING DEPT. PROCESS & VERIFICATION

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 11
[TURBOMACHINERY DIVISION]
HGL:

SPECIAL PROCESS

ALITIZING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 12
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

MATERIAL AFTER CHROME MATERIAL AFTER CHROME MAIL SENT TO E&M

ALITIZING 1ST INT. (SPECIAL ALITIZING 1ST INT. (SPECIAL BY STORES FOR

PROCESS) RECEIVED IN PROCESS) IN STORES TRACEABILITY FILE RECEIPT

MATERIAL GATE INCOMING BASED ON

ACCOMPANYING

DOCUMENTS AND PHYSICAL

VERIFICATION

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 13
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

TRACEABILITY FILE CONTENTS OF TRACEABILITY FILES:

RECEIVED BY STORES FROM 1.ROUTE CARD(PHYSICAL PLUS ERP COPY)

E&M THROUGH PPC. 2.DIR-INCOMING INSPECTION

TRACEABILITY FILE IS 3.IIR

ISSUED WITH 4.DIR-FINAL/STAGE

SEALED/LOCKED 5.PROCESS WISE DRAWINGS.(INCLUDING TRACEABILITY TRANSFER INSTRUCTION)

TRACEABILITY 6.MANUFACTURING PROCESS SHEETS(PROGRAM SHEET)

7.LIST OF TOOLING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 14
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

MAIL SENT BY E&M TO QA WITH PPC QA PERFORMS INCOMING MATERIAL

SEALED / LOCKED TRACEABILITY GETS THE INSPECTION (TRACEABILITY) AND

FILES WITH: CLEARANCE OF GIVES CLEARANCE IN COORDINATION

1.DIR-INCOMING INSPECTION INCOMING WITH E&M

2.IIR GOODS

3.DIR-FINAL THROUGH QA.

FOR ENTERING DATA IN COMPUTER

FOR BETTER READABILITY AND

STANDARD RECORDING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 15
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

IN CASE OF ANY ISSUE IN AFTER CLEARANCE, STORE MATERIAL AFTER CLEARANCE

MATERIAL, QA INFORMS ENTERS THE GOODS INTO THE IS ISSUED TO PPC FOR

AVP [OPERATIONS] SYSTEM: LOADING TO SHOP FLOOR WITH

THROUGH 1. ERP REFERENCE TO STORE

GM [QA] 2. BIN CARD WITH LOCATION REQUEST CUM ISSUE SLIP

FOR FURTHER ACTION 3. PHYSICAL REGISTER

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 16
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

PPC FURTHER THE MATERIAL IS THE MATERIAL IS

RECHECKS THE ISSUED TO PRODUCTION PROCESSED UPTILL FINAL

TRACEABILITY OF THE LINE OPERATION

GOODS BEFORE ISSUE TO

PRODUCTION LINE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 17
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

CREEP FEED GRINDING CREEP FEED GRINDING CREEP FEED GRINDING SURFACE GRINDING
CONVEX SIDE ROOT CONCAVE SIDE FIR- CONVEX SIDE FIR-TREE LEADING EDGE SIDE
PRE MACHINING TREE ROOT MACHINING ROOT MACHINING PLATFORM MACHINING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 18
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

SURFACE GRINDING SURFACE GRINDING CREEP FEED GRINDING CREEP FEED GRINDING
LEADING EDGE SIDE TRAILING EDGE SIDE TRAILING EDGE SIDE LEADING EDGE SIDE
PLATFORM MACHINING PLATFORM MACHINING STEP MACHINING STEP MACHINING

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 19
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

CREEP FEED GRINDING SLOT MILLING ON VMC SURFACE GRINDING


SLOT MILLING ON VMC
ROOT BOTTOM STEP TRAILING EDGE SIDE HEIGHT CONTROL WRT.
ROOT BOTTOM SIDE
MACHINING STEP OF ROOT ROOT BOTTOM

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 20
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

CNC EDM CNC EDM CNC EDM


TOP PROFILE STEP HOLE MAKING ON TOP SLOT MACHINING ON TOP
MACHINING PROFILE STEP. (TRAILING EDGE SIDE)

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 21
[TURBOMACHINERY DIVISION]
HGL: FIR TREE ROOT CREEP FEED GRINDING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 22
[TURBOMACHINERY DIVISION]
HGL: SURFACE GRINDING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 23
[TURBOMACHINERY DIVISION]
HGL: CREEP FEED GRINDING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 24
[TURBOMACHINERY DIVISION]
HGL: CREEP FEED GRINDING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 25
[TURBOMACHINERY DIVISION]
HGL: SURFACE GRINDING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 26
[TURBOMACHINERY DIVISION]
HGL: CREEP FEED GRINDING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 27
[TURBOMACHINERY DIVISION]
HGL: SLOT MILLING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 28
[TURBOMACHINERY DIVISION]
HGL: SLOT MILLING FIXTURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 29
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

NOTE: 100% PRE DISPATCH

1.100% IN PROCESS INSPECTION IS DONE AT EACH AND EVERY INSPECTION OF GOODS AND

STEP TO ENSURE 100% CONSISTENT QUALITY DELIVERED FOR DIR-FINAL IS PREPARED FOR

PRE DISPATCH INSPECTION. OFFERING GOODS TO

2.SPC DONE TO ENSURE CRITICAL PARAMETERS FALLING IN CUSTOMER FOR INSPECTION

MEAN POSITION OF TOLERNACE BAND.

3.TRACEABILITY IS ENGRAVED AT THE NECK OF THE ROOT,

HENCE, NO NEED TO TRANSFER THE TRACEABILITY IT GOES

UNTIL THE END.

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 30
[TURBOMACHINERY DIVISION]
HGL: MACRO PROCSS FLOW AFTER CHROME ALITIZING

AFTER CUSTOMER FURTHER PPC DEPARTMENT LOGISTICS DEPT. INFORMS

CLEARANCE, FURTHER PPC HANDS OVER THE PACKED E&M ABOUT DISPATCH AND

PACKS THE MATERIAL IN MATERIAL WITH DELIVERY OF GOODS AND

PRESENCE OF QUALITY DOCUMENTATION FOR RETURN THE TRACEABILITY

ENGINEER TO ENSURE ZERO DISPATCH TO LOGISTICS FILE TO E&M FOR FURTHER

FOD AND 100% CORRECT DEPT. PROCESS , VERIFICATION &

PACKAGING FILE CLOSURE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 31
[TURBOMACHINERY DIVISION]
HGL: MANUFACTURING RESOURCE

DESCRIPTION

CREEP FEED MACHINE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 32
[TURBOMACHINERY DIVISION]
HGL: MANUFACTURING RESOURCE

DESCRIPTION

HYDRAULIC SURFACE GRINDER

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 33
[TURBOMACHINERY DIVISION]
HGL: MANUFACTURING RESOURCE

DESCRIPTION

CNC EDM MACHINE

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 34
[TURBOMACHINERY DIVISION]
HGL: MANUFACTURING RESOURCE

DESCRIPTION

VERTICAL MACHINING CENTER (VMC)

THIS DOCUMENT IS MACRO PROCESS TRACEABILITY AT ALL LEVELS OF ABBREVIATIONS: ABBREVIATIONS:


FLOW CHART OF SINGLE CRYSTAL DOCUMENTATION AND SYSTEMS IS E&M- ENGINEERING & MANAGEMENT DIR- DIMENSIONAL INSPECTION REPORT
HP TURBINE BLADE OF AL31FP ENGINE CONTROLLED BY ENGINEERING & DEPARTMENT IIR- IN PROCESS INSPECTION REPORT
MANAGEMENT DEPARTMENT QA- QUALITY ASSURANCE DEPARTMENT PDI- PRE DISPATCH INSPECTION
PPC- PRODUCTION PLANNING & RM- RAW MATERIAL
CONTROL DEPARTMENT INT.: INTERMEDIATE OPERATION

HARYANA GLOBAL LIMITED


AS ON MAY 2019 I CONFIDENTIAL 35
[TURBOMACHINERY DIVISION]

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