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Chapter 4

Product & Service Design

McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All Rights Reserved.
Chapter 4: Learning Objectives
• You should be able to:
– Explain the strategic importance of product and service design
– List some key reasons for design or redesign
– Identify the key questions of product and service design
– Discuss the importance of standardization
– Discuss the importance of legal, ethical, and sustainability
considerations in product and service design
– Explain the purpose and goal of life cycle assessment
– Explain the phrase “the 3 Rs”
– Briefly describe the phases in product design and development

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Chapter 4: Learning Objectives (contd.)

• You should be able to:


– Describe some of the main sources of design ideas
– Name several key issues in manufacturing design
– Name several key issues in service design
– Name the phases in service design
– List the characteristics of well-designed service systems
– Name some of the challenges of service design

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Strategic Product and Service Design

• The essence of an organization is the goods and


services it offers
– Every aspect of the organization is structured around
them
• Product and service design – or redesign – should be
closely tied to an organization’s strategy

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What Does Product & Service Design Do?

1. Translates customer wants and needs into product and service


requirements
2. Refines existing products and services
3. Develops new products and services
4. Formulates quality goals
5. Formulates cost targets
6. Constructs and tests prototypes
7. Documents specifications
8. Translates product and service specifications into process
specifications
Involves Inter-functional Collaboration

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Ethical Considerations
• Designers are often under pressure to
– Speed up the design process
– Cut costs
• These pressures force trade-off decisions
– What if a product has bugs?
• Release the product and risk damage to your reputation
• Work out the bugs and forego revenue

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Product or service life stages

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Life Stage Strategies
• Introduction
– Weigh trade-offs between eliminating ‘bugs’ and getting the product or
service to the market at an advantageous time
– Accurate demand forecasts are important to ensuring adequate capacity
availability
• Growth
– Demand forecasts are important to ensuring a continued adequate capacity
availability
– Design improvements
– Emphasis on improved product or service reliability and lower cost
• Maturity
– Relatively few design changes
– Emphasis is on high productivity and low cost
• Decline
– Continue or discontinue product or service
– Identify alternative uses for product or service
– Continued emphasis on high productivity and low cost

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Reliability

• Reliability
– The ability of a product, part, or system to perform its
intended function under a prescribed set of conditions
– Failure
• Situation in which a product, part, or system does not
perform as intended
– Normal operating conditions
• The set of conditions under which an item’s reliability is
specified

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Phases in Design & Development

1. Idea generation
2. Feasibility analysis
3. Product specifications
4. Process specifications
5. Prototype development
6. Design review
7. Market test
8. Product introduction
9. Follow-up evaluation

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Designing for Production

• Concurrent engineering
• Computer-assisted design
• Designing for assembly and disassembly
• Component commonality

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Quality Function Deployment (QFD)

• QFD
– An approach that integrates the “voice of the
customer” into both product and service development
– Also known as the “house of quality” because of its
appearance

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Service Blueprint

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The Well-Designed Service System
• Characteristics
– Being consistent with the organization mission
– Being user-friendly
– Being robust if variability is a factor
– Being easy to sustain
– Being cost-effective
– Having value that is obvious to the customer
– Having effective linkages between back- and front-of-the-house
operations
– Having a single, unifying theme
– Having design features and checks that will ensure service that
is reliable and of high quality

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Operations Strategy
• Effective product and service design can help the
organization achieve competitive advantage:
– Increasing emphasis on component commonality
– Packaging products and ancillary services to increase sales
– Using multiple-use platforms
– Implementing tactics that will achieve the benefits of high volume
while satisfying customer needs for variety
– Continually monitoring products and services for small
improvement opportunities
– Reducing the time it takes to get a new or redesigned product or
service to the market

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