MEMBER: • Salanap, Arnold Jr. • Pandanduyan, Nestorio III • Sembrano, Christien Audrey • Adolfo, France • Llorca, Joshua Anthony • Valencia, Erwin • Joaquin, John Rey • Papa, Ronnie • Sudario, Irish Rey • Sabanal, Jessie Bonnie • Quirao, Arlee John A. • Makilan, Adones AIR COMPRESSOR
Air compressor is a device that converts power (using an
electric motor, diesel or gasoline engine, etc.) into potential energy stored in pressurized air. By one of several methods, an air compressor forces more and more air into a storage tank, increasing the pressure. When tank pressure reaches its engineered upper limit, the air compressor shut off. The compressed air, then, is held in the tank until called into use. AIR COMPRESSOR (cont’d) The energy contained in the compressed air can be used for a variety of applications, utilizing the kinetic energy of the air as it is released and the tank depressurize. When tank pressure reaches its lower limit, the air compressor turns on again and re-pressurizes the tank. An air compressor must be Air compressor supplies differentiated from a pump because it works for air into a nail gun any gas/air, while pumps work on a liquid. FUNCTION OF AIR COMPRESSOR
• Air is compressed and stored inside the air receiver.
• The function of the air compressor is to reduce volume and induce pressure in the compressed air. • The main function of the compress is to convert electric energy into kinetic energy. TYPES OF AIR COMPRESSOR Positive Displacement Compressors Rotary Screw Compressor Reciprocating Compressors Dynamic Compressor Axial Compressor Centrifugal Compressors CUT AWAY VIEW OF AIR COMPRESSOR PARTS OF AIR COMPRESSOR
The basic components of the air compressor are the electric
motor, pump, and receiver. The receivers can be vertical or horizontal and have different size and capacity. An electric motor powers the compressor pump. The motor then drives a pulley via two belts, which help in transferring power from motors to the pump pistons through a flywheel and crankshaft. The flywheel fan helps cool the compressor pump. PARTS OF AIR COMPRESSOR
• Compressor pump- the pump compress the
air and discharges it into the receiver. Two stage air compressors have a minimum of two pump cylinders. By compressing the air twice, first in a larger, low pressure cylinder, then in a smaller, high pressure cylinder, two stage compressors can produce pressures. PARTS OF AIR COMPRESSOR
• The Piston- as the piston in the pump cylinder
moves downward, air enters the large cylinder through the filter and air intake valves at atmospheric pressure. On the upstroke, the piston in the large cylinder compresses the air to approximately 50 psi, and discharges it to the smaller cylinder through the intercooler tube. PARTS OF AIR COMPRESSOR
• The Receiver- the air is cooled using a
flywheel fan this passes through the intercooler and into the smaller cylinder. In the smaller cylinder, high pressure is used to compress further to a final state. As the piston moves upward, it compresses the air and discharges it into the receiver through a check valve. PARTS OF AIR COMPRESSOR
• Inlet valve/Suction valve- inlet
valve regulates the capacity of your rotary screw compressor. The suction valve regulates the amount of air that is sucked in by your air compressor. PARTS OF AIR COMPRESSOR
• Connecting rod- together with
the crank, the connecting rod converts the reciprocating motion of the piston into the rotation of the crankshaft. PARTS OF AIR COMPRESSOR
• Crankshaft- is the main shaft of the
compressor. On one side it is connected to the electric motor directly by the coupling or by the belt and pulley arrangement. The rotation of the motor shaft bring about the rotation of the crankshaft. PARTS OF AIR COMPRESSOR
• Delivery valve- allow the air flow in
only one direction. To make the action of valve more positive the valve are spring loading. AIR COMPRESSOR OPERATION
The basic principle of an air
compressor is to compress atmospheric air, which is then used as per the requirements. In the process, atmospheric air is drawn in through an intake valve; more and more air is pulled inside a limited space mechanically by means of piston, impeller, or vane.