Kankyo Group - Suzuki Aerator

SUZUKI AERATOR
Energy-saving
wastewater treatment
system based on a
We design for the future
powerful aerator
Company working for energy conservation and environmental
improvement based on biotechnology and environmental engineering
Proposal-based environmental engineering

including wastewater treatment, organic waste
purification, energy conservation, environmental
improvement and environmental cost reduction.
Major environment-related products
1. Excess sludge reduction system based on bio- and environmental engineering

Our R&D at Kyodai Katsura Venture 2. Energy-saving wastewater treatment system based on a powerful aerator, etc.
Plaza includes the screening of useful 3. Energy-saving system based on rapid oxidation treatment and pressurized
bacteria that are effective for the floatation using an ultrafine bubble generator
analysis and treatment of wastewater 4. Volume reduction and reuse of industrial waste using a vacuum drier
and measurement/experiment/data
5. Eco-feed system for making safe and useful forage through the mixed culture
collection on treatment capacity. drying of bean curd refuse and lactic acid bacteria for pig farming, poultry
farming, dairy, cattle, and other industries
Solid Waste Management | Water & Wastewater Treatment | Waste to Energy | Bioremediation | Air Pollution Control Turnkey Solutions | O& M Services | Research | Training
Research History ＆ Participating in National Projects
1998 Recognized as a creative enterprise under the Creative technology

1999 15 million yen commission from Kyoto Bank Lease & Capital
1999 F/S-funded research investigation on the decolorization of colored wastewater
2000 Received the Kyoto Prefecture frontier industry development fund
2000 Entrusted with R&D of the decolorization of colored wastewater
2001 Certified according to ISO14001 environmental management (BVQI)
2001 F / S Fund Research Study on Humic Substance Removal commissioned 5 million yen from Small and Medium-sized Enterprise
Companies (This research is a collaborative research with Professor Saburo Matsui of Kyoto University Environmental Engineering)
2002 Regional consortium research and development program "Wastewater treatment system using strong oxidative degradation bacteria"
Research carried out with subsidy of 100 million yen Conducted funded (This research is a joint research by Prof. Tadayuki
Imanaka of Kyoto University, Professor Kenji Furukawa of Kumamoto University and Professor Jiro Mizushima of Doshisha University)
2004 February: Awarded the Kyoto City VC Plan Oscar Recognition
2005 Received a subsidy of 36 million yen from the Ministry of Economy, Trade, and Industry
Practical application R&D project of the Smaller/Venture Business Support Program
“Development and commercialization of a surplus sludge reduction system”
2005 Received a subsidy grant of 67 million yen for 3 years from the Kyoto Industrial Support Organization 21 as part of its industry-academic-
government R&D funding program
(–March 2008) “R&D of environmentally sound non-sludge wastewater treatment system utilizing biotechnology”
(This research is a collaborative research with Professor Tadayuki Imanaka of Kyoto University, Professor Jiro Mizushima of Doshisha University)
Research History ＆ Participating in National Projects
2007 NEDO installed a rapid wastewater treatment system using strong oxidative decomposition bacteria in a Vietnamese beer brewery
Conducted joint research with the Institute of Environmental Technology (IET) of the Vietnamese Academy of Science and Technology and
environmental technology transfer –March 2008 (This research is a collaborative research with Professor TADAYUKI IMANAKA of Kyoto University
2008 Participated as a member of industry, academic and governmental missions in Kyoto Prefecture, signed technical cooperation for solving
environmental problems with Shaanxi Province of China
2014 The Purification system for Lake Kandawgyi of Myanmar which is polluted by Algae . Algae processing system
with coagulant and pressurized 10 million yen subsidy business (Cooperation project with TESCO at JICA)
2015 Ministry of the Environment "Bilateral cooperation project with Indonesia on international development
of co-benefit type environmental measures"
Indonesia PTPN II palm oil supply plant wastewater treatment system new construction model equipment
provided 10 million yen Shinko Research outsourcing business
2016 Energy saving in industrial wastewater treatment for rubber industry in Indonesia
2018 In this project, the aeration equipment of the natural rubber factory ABP company in Indonesia was exchanged
from the Diffuser to the AERATOR S1, the power consumption was reduced by 40%. Subsidies for half the
cost from the Ministry of the Environment, JCM Project ,AERATORS1 504 Sets replacement installation
( Joint Members EMATEC ,Mitsubishi UFJ Research and Consulting)
2017 "Asian Water Environment Improvement Model Project" Indonesia's Leather Industrial Park LIK has
2018 improved energy-saving processing systems with efficient industrial wastewater treatment projects,
The aerator R1 50Sets was replaced with a diffuser. ( Joint Members EMATEC ,Mitsubishi UFJ Research and Consulting)
AERATOR R1
EFFICIENT WASTE WATER TREATMENT WITH COST REDUCTION
STRUCTURAL DRAWING
Crush generates minute

air bubbles
Fixed blades generate

powerful swirling flow
Air piping for oxygen

Aerator S1 Aerator R1 supply
Draws water mixed with bottom
sludge into the air diffuser (1.3 t/min.)
SUZUKI AERATOR R - 1
 The Aerator R-1 is a stationary diffusing cylinder developed especially  Improvement of Processing Performance of BOD, COD
for aeration of activated sludge tank and it has no movable parts.
 Air blown to bottom passes through the aerator together with water.  Agitation of for gas and liquid by strong stirring
Then, the air and water are mixed with each other by stirring and  Improvement of liquid circulation and oxygen
generate ultra-fine bubbles.
dissolution efficiency
 Simultaneous by the cylinder absorb and lift the lower fluid materials
up.  Extinction of stink due to accumulated of waste sludge
 To circulate the whole fluid materials continuously the bubbles
exchange, oxidize, deoxidize, absorb the upper and lower fluid
materials continuously and efficiently.
Liquid current distribution in tank and structure
1. SKIRT UNIT 2. GUIDE VANE CHAMBER

The skirt unit is welded to pneumatic pipe A mixture of water and air is controlled accurately
and leads the water from the bottom to a and fed into a current cutter chamber as strong
main unit utilizing the Air Lift Effect. spiral fluid stream.
The Spiral fluid stream, i.e., mixture of water and air, is stirred by
3. CURRENT CUTTER a current cutter of special shape and becomes into turbulent
CHAMBER flow. It is further mixed and is transformed into ultra-fine bubble
stream.
AERATOR R1
SPECIFICATION
Model Dia. Length Material Weight Air capacity per unit Aeration
area per
Upper Lower
Main Skirt unit
Standard limit limit
mm mm Connector Kgs
Unit Unit
R1 m3/min m3/min m3/min m2
125 680 ABS ABS ABS Flange 2.7 1.0 1.4 0.7 6-7
 Active Sludge treatment of industrial waste water.

 Deaeration of volatile gas in wastewater, e.g., ammonia, hydrogen sulphide, trihalomethane, etc.
 Installed in a reacting chamber for oxidization, deoxidization, neutralization or reaction acceleration.
 Increase of efficiency in existing electric facility.
APPLICATION OF  Purification of reservoir water.
AERATOR – R1  Stirring and mixing of upper and lower fluid materials of pond, lake, etc.,
 Culture of microorganisms in water using aeration and mixing.
 Stirring and mixing of material in brewery.
 Stirring and mixing of sediments in precipitator in human waste treatment.
AERATOR R1
ADVANTAGE OF THE POWERFUL AIR DIFFUSER AERATOR R1
A static air diffuser without moving parts has been developed

for aeration of the active sludge tank.
This resulted in significant reduction (30% to 50%) of the
electricity bill through improved oxygen dissolution efficiency
and elimination of pressure loss. This paid off 1.5 years after Installation diagram of Aerator R-1
the introduction. It eliminates bad odor and solves the float
problem in settling tanks.
1. No clogging!
2. No sludge deposit, no maintenance!
3. No need for regular cleaning!
4. Lower electricity bill!
5. Easy installation!
Allows installation without draining
wastewater
AERATOR R1
ADVANTAGE OF THE POWERFUL AIR DIFFUSER AERATOR R1
Oxygen absorption ratio Pressure Lose (Depth 5m)

Oxygen absorption ratio (%)
Pressure loss (mm Aq)

AERATOR R-1
Diffuser
Air capacity (Nl / min)

Depth (m)
AERATOR R1 T Dying factory wastewater
JAPAN treatment
System continuous active sludge treatment

____________________________________
Aeration time 8 Hr.
____________________________________
Untreated material fluid flow 1560 m3/D
______________________________________
Untreated raw material fluid BOD 1600ppm
_____________________________________
Treated material fluid BOD 20 ppm
_____________________________________
Aeration tank floor area 280 m2
_____________________________________
Depth of aeration tank 3.2 m
Before Modification After Modification

Aeration system 190 units of diffuser 46 units of aerator R-1
Air suction capacity 45 m3/min Average 32 m3/min
Blower, KW 59 kw 37 kw
DO in aeration tank 0.5 ~1 ppm 3 ~4 ppm
AERATOR R1 WASTEWATER NEW PLANT
THAILAND AMATA CITY CENTRAL
Powerful Aeration system by the Aerator R-1

WASTEWATER NEW PLANT AC CENTRAL （JUNE 2011)
WASTE WATER FLOW RATE 5,500㎥/D

BOD 250⇒20MG/L､COD200MG/L⇒20MG/L
EXISTING LAGOON POND SURFACE

AERATION DEVICE 18.5KW×3SETS
 Running cost trial calculation

 In half of the electricity bill
 Maintenance free.
 No sludge on the tank bottom.
 Improvement of the sedimentation.
 Reduction of the residual sludge.
AERATION TANK 6,000×12,000×5,500H 4Tanks Electricity fee running cost
1,584㎥ Aerator R1 8×4 32 Nos. Total 40 Nos. 56Kw ⇒30KW 55%
EQUALIZATION LAGOON Blower 15kw 4sets (use 2 sets) Electric bill will be about half as
POND 1200 ㎥ Aerator R1 8 Nos. compared to the surface aeration
AERATOR R1 CHOTIWAT TUNA CAN MANUFACTURING
THAILAND WASTE WATER TREATMENT SYSTEM IN
HATYAI
Biological treatment by surface aeration of
the lagoon pond.
Examples of the introduction of the powerful air diffuser Aerator R1
From the surface aeration system of the lagoon pond will be energy- saving air system by AERATOR R1.
It has become a high efficiency of processing performance. It became a significant reduction in
electricity bills.
Waste Water Flow rate 5,000㎥/D

BOD 500mg/L⇒10mg/L､COD750mg/L⇒20mg/L
SURFACE AERATION SYSTEM 11KW×12SETS N2 400mg/L ⇒30mg/L
AERATION TANK
9,000×12,000×5,500H × 4 Tanks
2,376㎥
Aerator R1 15×4 60 Nos.
Blower 27㎥ 33kw 2sets
Electricity fee running cost 132Kw ⇒ 66 Kw 50%
Electric bill will be about half as compared to the
surface aeration
New Aeration system by Aerator R1 (60 No’s) STABLE NO-MAINTENANCE AFTER 6 YEARS
8
AERATOR R1
THAILAND AERATOR R1 SYSTEM TTW
Bang-pa Industrial WWTP
Powerful Aeration system by the Aerator R-1

Waste Water Flow rate 18,000㎥/D
BOD 100⇒10mg/L､COD150mg/L⇒20mg/L
AERATION TANK Improvement of SV30 and cleared treatment water by

exchange from Diffuser AERATORR1 was reduction of 55%.
Total 9,720㎥ Phase1 80 Nos. Reduction of the residual sludge.
Phase2 90 Nos.
Total 170 Nos.
AERATOR R1 ADITYA BIRLA CHEMICAL
THAILAND (EPOXY) IN RAYONG
Wastewater flow rate 3,000㎥/ D
Examples of the introduction of the powerful air diffuser AeratorR1
It had been using the diffuser of the tube type, It had exchange from obstruction.
High salinity wastewater treatment of the salt concentration of 20%.Wastewater treatment system by
halobacterium. Running smoothly without any trouble from 2012.
⇒
Electric bill due to the introduction of the AERATOR R1

was reduction of 40%.
BOD 1,000⇒ 12mg /L

Aerator R1 (104sets) From based on this achievement,
2013.2, ADITYA BIRLA EPOXY
new plant in India has been
introduced 70 Nos.
AERATION SYSTEM BY
AERATOR R1 (104 No's) ADITYA BIRLA Chemical(EPOXY) in
BARUCH INDIA
AERATOR R1 INDONESIA MEDAN HIGH-PERFORMANCE
PTPN Ⅱ NEW PLANT PALM OIL WASTE WATER TREATMENT
SYSTEM
Environment technology bilateral cooperation projects The introduction of the waste water treatment system in October 2014
Palm oil factory in Medan Indonesia . BOD500⇒20mg / L
with the JAPAN Ministry of the Environment AERATOR R1 12 Nos. Waste Water Flow: 200 m3/D
Roots blower Inflow and return sludge from the

LIQUID-ABSORBING PUMP Aeration system by
lagoon pounds measuring tank
AERATOR R1
AERATOR R1 MALAYSIA SABAH SD PALM OIL FACTORY WWTP
PALM OIL FACTORY NEW PLANT BOD20PLANT
WASTE WATER TREATMENT FACILITY
BINUANG Factory (October 2014)

wastewater treatment new facilities of palm oil factory
Roots Blower
Drainage volume
960 ㎥ /D AERATOR R1 72 Nos.
18.5kw 2Sets
The palm oil wastewater treatment was insufficient treatment in a huge lagoon pond even a few months, but by adopting this
system, it is possible to achieve BOD discharge regulation value of 20 mg /L
AERATOR R1 MALAYSIA SABAH BENTWAWASAN PALM OIL FACTORY
PALM OIL FACTORY WWTP NEW PLANT BOD 20PLANT
WASTE WATER TREATMENT FACILITY

Comparative measurement of DO
DO was measured by sending the same amount of waste water and air to
the two aeration tanks of the new wastewater treatment tank
Diffuser Tank DO Aerator R1 Tank

0.5mg/L DO 1.5 mg/L
(September 2013) wastewater treatment new facilities of palm Dissolved oxygen value from DO meter There was a remarkable
oil factory Drainage volume 960㎥/D difference inthe numerical value of DO
AERATOR R1 36 Nos.
《 Example of introduction in Japan》
Already over 500 companies have been delivered to food factories,
dyeing factories, livestock wastewater, chemical factories, etc.
T dyeing factory S spinning factory D dyeing factory
K fish processing N food factory

S dyeing factory
drainage
Replacement example from diffuser to AERATOR S1
M Dairy Okinawa Factor
11 Replaced 34 sets of “Aerator S1” from Diffuser
【 Odor removal】
In the diffuser type aeration, malodor was generated due to lack of oxygen
and accumulation of sludge. Therefore, there was a complaint from a nearby
house, and a deodorization hut and an activated carbon adsorption tower were essential. With the
introduction of Aerator S1, there is no accumulated sludge, eliminating the odor problem and
eliminating the need for a deodorizing shed deodorizer.
【 Improvement of biota】
High-efficiency acidity treatment has improved the viscosity, color
and odor of sludge. SV30, which confirms the sedimentation
status, has been greatly improved.(Change from anaerobic state to
aerobic sludge group)
【 Treated water status】
The BOD treatment status has improved, and stable water quality below the river
regulation level has become possible.
【 Energy saving effect 】
The introduction of the aerator S-1 contributes to a reduction in electricity bills by greatly reducing
the blower air volume. Blower air volume 58㎥ / 78kW before introduction → Processing with
about half the air volume is now possible.
Replaced 32 sets of “Aerator S1” from Diffuser
Since the introduction of Aerator S1, the processing
capacity has been improved, unstable conditions such
as bulking have been resolved, and after 2 to 3 months
after introduction, the generation of filamentous fungi
has disappeared, the biota has been improved, and the
number of drugs to be introduced has been reduced.
With the introduction of the aerator S1, high efficiency treatment was obtained
due to the improvement of the air diffusion efficiency. In addition, the
reduction in pressure loss has resulted in a significant reduction in electricity
bills, and real depreciation has been achieved one year after
installation.Before introducing the Aerator S1
37 kW 5 units in operation (1 unit INV control)
After installed Aerator S1
37KW 3 units (1 unit INV control 30Hz)
After 6 months Changed to 22kW 2 units
N Food Kanto Factory
Replaced 23 sets of “Aerator S1” from Diffuser
After replacing the diffuser type with the aerator S1,
the processing capacity is improved and unstable conditions
such as bulking are resolved. Introduced without draining
liquid every Sunday. N Food Shiga Factory was introduced
in the same way as it has obtained good results.

A reduction in electricity costs of 30% has been
achieved by reducing the aeration efficiency of
the aerator S1 and the pressure loss of the aerator.
Adopting an energy-saving system that automatically
starts and stops one blower using a DO meter.
1ST JCM PROJECT IN SOUTHSUMATRA
“ENERGY SAVING INDUSTRIAL WASTEWATER
TREATMENT PROJECT FOR RUBBERINDUSTRY”
IN JULY2015, MOEJ (MINISTRY OF ENVIRONMENT OF JAPAN)
OFFICIALLY AGREEDTO START JCM PROJECT OF “ENERGY SAVING INDUSTRIAL
WASTEWATER TREATMENT PROJECT FORRUBBER
INDUSTRY” AT PT.A FACTORY INPALEMBANG,
OUTLINE OF JCMPROJECT
The improvement of AN Industrial wastewater treatment plant
WWTP1 Aerating Tank 3,134㎥ Due to the obstruction of the DIffuser, it was
necessary to change it in 1 - 2 years. Aerator R1 can
Wastewater 4,725 ㎥ /D BOD expect no maintenance for more than 10 years
790mg/L ⇒ 20mg/L
COD 3,305mg/L ⇒100mg/L
BOD-volume-loading 0.7kg-BOD/ ㎥ .D BOD-SS-loading
0.24kg-BOD/kg.MLSS.D Replacement work without draining
drainage
Necessary Oxygen requirement 2,256kg-O2/D Necessary
amount of Aerator 214p WWTP2 Aeration Tank
WWTP2 Aerating Tank 12,500㎥

Wastewater 14,000 ㎥ /D BOD
1,294mg/L ⇒ 20mg/L COD
2,711mg/L ⇒100mg/L
BOD-volume-loading 1.44kg-BOD/㎥.D
BOD-SS-loading 0.50kg-BOD/kg.MLSS.D Necessary
Oxygen requirement 9,522kg-O2/D Necessary amount of
Aerator 288p
OUTLINE OF JCM PROJECT
 Applied technology of aerator
 High efficiency aerator draws water mixed with bottom
 sludge into the air diffuser (1.3ton/min).
 Benefits of aerator
 30–50% Reduction of electricity consumption
 Maintenance free more than 10 years
 No sludge on the bottom of tank (no sludge deposit)
 Improvement of sedimentation ability
 Reduction of residual sludge
 No odor from aeration tank
Solid Waste Management | Water & Wastewater Treatment | Waste to Energy | Bioremediation | Air Pollution Control 19
Turnkey Solutions | O& M Services | Research | Training
ONGOING PROJECTS IN INDIA
CONTACT US
No. 11, Ayyavu Street,

Ayyavu Colony, Aminjikarai,
Chennai-29
Tamil Nadu, India.
Tel: +91-‐44-‐2363-‐5600
E: info@kankyo.global
Web: www.kankyo.global
KANKYO GROUP OF COMPANIES SUZUKI SANGYO CO LTD

Kankyo Group - Suzuki Aerator

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SUZUKI AERATOR

Proposal-based environmental engineering

1. Excess sludge reduction system based on bio- and environmental engineering

1998 Recognized as a creative enterprise under the Creative technology

EFFICIENT WASTE WATER TREATMENT WITH COST REDUCTION

Crush generates minute

Fixed blades generate

Air piping for oxygen

Liquid current distribution in tank and structure

1. SKIRT UNIT 2. GUIDE VANE CHAMBER

 Active Sludge treatment of industrial waste water.

A static air diffuser without moving parts has been developed

ADVANTAGE OF THE POWERFUL AIR DIFFUSER AERATOR R1

Oxygen absorption ratio Pressure Lose (Depth 5m)

Pressure loss (mm Aq)

Air capacity (Nl / min)

System continuous active sludge treatment

Before Modification After Modification

Air suction capacity 45 m3/min Average 32 m3/min

DO in aeration tank 0.5 ~1 ppm 3 ~4 ppm

Powerful Aeration system by the Aerator R-1

WASTE WATER FLOW RATE 5,500㎥/D

EXISTING LAGOON POND SURFACE

 Running cost trial calculation

Waste Water Flow rate 5,000㎥/D

Powerful Aeration system by the Aerator R-1

AERATION TANK Improvement of SV30 and cleared treatment water by

Wastewater flow rate 3,000㎥/ D

Examples of the introduction of the powerful air diffuser AeratorR1

Electric bill due to the introduction of the AERATOR R1

BOD 1,000⇒ 12mg /L

Roots blower Inflow and return sludge from the

WASTE WATER TREATMENT FACILITY

BINUANG Factory (October 2014)

WASTE WATER TREATMENT FACILITY

Diffuser Tank DO Aerator R1 Tank

T dyeing factory S spinning factory D dyeing factory

K fish processing N food factory

【 Energy saving effect 】

WWTP2 Aerating Tank 12,500㎥

No. 11, Ayyavu Street,

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