Professional Documents
Culture Documents
Materials in An Automotive Engine - Steven
Materials in An Automotive Engine - Steven
General Introduction
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Materials in an Automotive Engine
Figure I.1 Section of an automotive engine - the Duratec V-6 - showing various
components and the materials used in making them.
(Source: Courtesy of Ford Motor Company. Illustration by David Kimball.)
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Components in
Products
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Components in Products
• Some products are a single
components (nail, bolt, fork,
coat hanger, etc.)
• Some products are assemblies
of many components (ball point
pens, automobiles, washing
machines, etc.)
• All components are
manufactured.
• Manufacturing means, literally,
“Made by Hand”.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Historical Development of Material and Manufacturing Process
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
History of Manufacturing (1700-1960)
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
History of Manufacturing (1960-2000s)
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Materials Selection for Paper Clips
Figure I.2 Examples of the wide variety of materials and geometries for paper clips.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Manufacture of Light Bulbs
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Product Design Process
Figure I.4
Depending on the
complexity of the
product and the type
of materials used, the
time span between
the original concept
and the marketing of
the product may
range from a few
months to many
years.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Baseball Bat Cross-sections
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Manufacturing Processes: Casting
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Manufacturing Processes: Machining
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Hip Replacement
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Manufacturing of Hip Replacement
Figure I.11
(a) Microscopic gears with dust mite. (b) A movable micro-mirror component of
Source: Courtesy Sandia National Laboratory; a light sensor.
Source: Courtesy of Richard Mueller,
University of California at Berkeley.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Salt and Pepper Shakers
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Automated welding of automobiles
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Application of CAD/CAM to make sunglasses mold
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Hourly Compensation for Production Workers
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.