parts. They may be bearings or rolling contact plain, an oil film separates contact bearings. In properly aligned and lubricated bearing either sliding the moving parts. The capacity to retain this surface layer of oil is an important feature of a bearing alloy. BEARING ALLOYS Bearing alloys are of three main types 1. Two phase alloys consisting of hard particles embedded in a softer matrix. Ex ., white metals. 2. Two phase alloys in which one of the phases becomes a lubricant in extreme circumstances Ex : Leaded bronzes & Al-Tin alloys 3. Single phase alloys. • The alloys are divided in two classes White (i) metals Tin based (ii)Lead based
• TIN BASED : They are often called as
Babbit metals. All these alloys contain antimony between 3.5 and 15%. • The Antimony combines with some of the tin forming the hard intermetallic compound SbSn in the form of cuboids. These are lighter and float on the melt. • Due to this, the bearing is too hard at top & too soft at bottom. • This problem is reduced either by rapid cooling or by addition of copper upto 3.5% to the alloy. • They have better corrosion & wear resistance. • They are preferred for higher loads and speeeds. • LEAD BASED : Lead based are cheaper than tin. These alloys contain lead, antimony and tin with small additions of arsenic. • It consists of hard cuboids of SbSn in a matrix of PbSn binary eutectic matrix. • These alloys operates satisfactorily for light and medium loads. White metal bearings White metals Sn Sb Cu Pb Uses
90 7 3 - High loads &
temperatures.
87 9 4 - Main bearing in automobile &
aero engines
75 7 3 15 Pumps,compressors & general
machinery.
12 13 1 74 Mining m/c & electric motors
5 15 - 80 Journal bearing in cars
1 15 1As 83 Medium loads, blowers &
pumps Bearing bronzes • For heavier loads, bronzes are used instead of white metals. Plain tin bronzes (10-15% Sn ) & phosphor bronzes (10-13% Sn & 0.3-1.0% P) are widely used. • These bearings contain particles of hard intermetallic compound Cu Sn embedded in a tough matrix. • Leaded bronzes (plastic bronzes) contain 5 -30% Lead. • They have high resistance to wear & good thermal conductivity. • During running, if lubrication fails, lead is extruded under pressure & forms a lubricating film which prevents seizure. • Aero engines, automobile & diesel engine crank shaft bearings. • Sintered bronzes are used for small bearings. Powdered copper, tin and graphite are mixed, compacted under pressure and sintered. Graphite provides self lubricating to the bearing. • ALUMINIUM – TIN BEARING ALLOYS • They contain 80% Al -20%Sn. They can operate at much higher loads & temperatures than the white metal. They are used in big end & main automobile bearings. • SILVER BEARINGS • Silver is plated with lead to reduce the risk of seizure. Usually a thin coating of indium is given to increase corrosion resistance of lead to acidic oils. They are used for heavy loads such as in aircraft bearings.