6040 / 6040 FS Sales Presentation: Hydraulic Mining Shovels

6040 / 6040 FS Sales Presentation
Hydraulic Mining Shovels
Presenter Name
Month XX, 2013
Safety Briefing
Emergency Contacts Emergency Information
Fire Alarm Description

• Building: <phone #> • Evacuate
• Municipal: <phone #> • Take cover
• All clear
Medical
• Building: <phone #> Unique Hazards
• Municipal: <phone #> • Room
• Floor/Building
First Responders
• Room <identify> Emergency Procedures
• Equipment locations
• Building <location & name>
• Evacuation routes
2 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

Agenda – 6040 / 6040 FS Sales Presentation

Agenda – 6040 / 6040 FS Sales Presentation
• HMS Product Line Overview

• HMS Manufacturing
• Model Overview
• Technical Features & Benefits
• Safety
• Serviceability
• Productivity
• Key Takeaways
• Product Support
• Sustainability

Product Line Overview

Hydraulic Mining Shovel Evolution
• Caterpillar’s hydraulic mining shovel

(HMS) experience dates back over 40
years and includes the world’s largest
6015
available model (6090 FS)
Year
Cat Model Introduced 6018
6015 / 6015 FS 1994

6030 FS
6018 / 6018 FS 1986
6030 / 6030 FS 1999
6040 / 6040 FS 1995
6050 / 6050 FS 1989 6040
6060 / 6060 FS 2004

6090 FS 1997 6050 FS
• Over 2000 construction and mining

shovels delivered ex Dortmund since 6060 FS
1980
• Over 800 large HMS (>200t) delivered 6090 FS
since 1980
Product Line Overview
6015/6015
6015/6015 FS
FS 6018/6018
6018/6018 FS
FS
VERSATILITY
RH40E
RH40E RH90C
RH90C
CLASS
106 t / 105 t 186 t / 183 t

522 kW 858 kW
7.0 m³ / 7.0 m³ 10.0 m³ / 10.0 m³
6030/6030
6030/6030 FS
FS 6040/6040
6040/6040 FS
FS
RH120E
RH120E RH170B
RH170B
296 t / 294 t 407 t / 405 t

PRODUCTIVITY
1140 kW 1516 kW
17.0 m³ / 16.5 m³ 22.0 m³ / 22.0 m³
CLASS
6050/6050
6050/6050 FS
FS 6060/6060
6060/6060 FS
FS
RH200
RH200 RH340B
RH340B
534 t / 525 t 565 t / 562 t
1880 kW 2240 kW
28.0 m³ / 26.0 m³ 34.0 m³ / 34.0 m³
6090
6090 FS
FS
RH400
RH400
CLASS
ULTRA
1000 t-class
3360 kW
52.0 m³

Pass-Match with Cat® Mining Trucks
Model 770 772 773 775 777 785 789 793 795 797
Tons 40 50 60 70 100 150 200 250 345 400
3-5 pass 3-5 pass 3-5 pass 3-5 pass 3-5 pass 3-5 pass 3-4 pass
Model 6015/6015 FS 6018/6018 FS 6030/6030 FS 6040/6040 FS 6050/6050 FS 6060/6060 FS 6090 FS
Payload 12.6 / 13.8 18.0 / 20.0 30.0 / 34.0 40.0 / 44.0 50.0 / 55.0 61.0 / 67.0 93.6 / 103.0
Tonnes / Tons
Manufacturing

Manufacturing in Dortmund, Germany
• The Dortmund factory was established 1893

• The first fully hydraulic excavator was built in
1962
Core competencies of manufacturing:

• Heavy structural steelwork
• Machining of all parts
• Assembly
• Testing
• Commissioning

Manufacturing with 6 Sigma
• Cat Production System (CPS)

– 6 Sigma based method
– Improving the order-to-delivery processes by focusing on
• People
• Quality
• Velocity
• Cost

Model Overview – 6040 / 6040 FS

6040 FS - Face Shovel Configuration
22 m³
(2:1)
1516 kW
2032 HP
12
80
kN
1810 kN
397 t

6040 – Backhoe Configuration
22 m³
(1:1) 1516 kW
2032 HP
1020 kN 980 kN
395 t

6040/6040 FS Worldwide Deliveries by Region
Total 123, as of July 2013

6 with electric drive (5%)
14 Units 39 Units
11% 30%
11 Units 65 Units
9% 50%

Key Benefits – 6040 / 6040 FS
• Perfect truck match for lowest total

cost of mining fleet
• Higher productivity due to faster
cycles
• Increased safety and ease of
operation
• More uptime due to ease of
maintenance
• Better utilization of energy

Technical Features & Benefits – 6040 / 6040 FS

Modular Design
d
f
e
c
b
h
g
i k
a j
a Bucket b Stick c Boom dd Oil cooler module ee Engine module

f Counterweight gg Main frame h Cab ii Undercarriage frame jj Crawler frame
kk Cab module
Undercarriage – 6040 / 6040 FS

Undercarriage
• Redesigned in 2012
• Max. travel speed: 2.6 km/h
• Track pad width: 1200 mm
• Optionally available track pads: 1400 mm, 1600 m
• 2x Top Rollers
• Same top rollers used on 6050/6050 FS and 6060/6060 FS
• Also used as 6030/6030 FS load rollers
• 7x Load rollers

Crawler Unit
• Lifetime lubricated rollers

• Fully hydraulic self-adjusting track tensioning system with
membrane accumulator
• Large dimensioned components
• All running surfaces are hardened
• Low maintenance

Travel System
• The travel motors are protected by covers with hinged doors

• Two travel motors per crawler
• Two travel speeds
• Additional protection plate (extended in 2012)

Swing System – 6040 / 6040 FS

Swing System
• Internal gearing
– Cover for internal gearing
– Running in grease bath
• Raceways and internal gearing connected to

automatic lube system
– No lube lines outside of roller bearing
• Three swing drives

– Swing drives compatible to Cat 6030/6030 FS through
6090 FS

Triple-Race Swing Roller Bearing
• Heavy duty swing ring

– Triple race roller bearing
– Outer Ø 3550 mm
– Compatible to Cat 6050/6050 FS &
6060/6060 FS
• Mounted directly to frame

– Whole structure is strengthened
90 mm

Closed Loop Swing Circuit
• Closed system incl. torque control

– balance valve controls the swing pumps against the pressure
in the swing circuit
 Only the minimal necessary oil flow is utilized at any time
 Saves energy during acceleration
• Braking of the swing motion by counteracting control

 Saves energy during breaking
– On open systems, the entire kinetic energy has to be
decelerated by throttle valves
Energy balance (closed-loop)
 Wastes energy
max without achieving max swing speed
 Created heat has to be cooled down
consumed
• Swing circuit has priority over main circuit
Swing energy
• Energy recovery during braking Deceleration
– The swing motors act like a pump driven by the kinetic 0
energy of superstructure, attachment and payload Acceleration
generated
– The swing pumps act like a motor and feed the energy
back to the system via the pump transfer gear

max
Superstructure – 6040 / 6040 FS

Superstructure
c d
b h
g
f
e
aa Oil cooler bb Rotary distributor c Swing drives d Pump transfer gearbox
ee Operator seat and control station f Coupling g Engines hh Engine cooler

Superstructure Frame
• Heavy duty frame in box section design

• All modules of the upper carriage are attached to the superstructure frame
• Precisely machined on a giant machining center

Drive Train Alternatives
Cat Diesel Engines Electric Drive
Type 2x C32
Total rated net power 1516 kW / 2032 HP Output: 1400 kW
acc. to ISO 3046/1 ; SAE J 1349 @ 1750 min -1
Voltage: 6.6 kV +/- 10%
(Others on request)
Peak torque per engine 4429 Nm @ 1400 min -1
Rated Current IN 156 A
Frequency 50 Hz
Specific fuel consumption 204 g kW/h @ 1800 min-1 (60 Hz optional)
Revolutions 1500 min-1
Emission certification U.S. EPA flex (1800 min-1 for 60 Hz)

Engine Module
• Twin engine concept

– Fully operational with only one
engine running
• The fuel tanks are bolted to the
module frame
– Easy repair or replacement in case
of accidental damage
• Total fuel Capacity: 7800 liter
 Consumption & Refueling times (15 % fuel left in tank):

• @ 65 % load factor  232.3 l/h  (28.5 hours)

Twin Engine Concept Advantages
• Our HMS is fully operational with one engine down

– Very important safety feature as machine can be moved away from high walls
– Machine can be moved to allow for blasting
– Machine can be moved to a better repair position/location
• About 65% of full production will be achieved with only one engine running,
due to
– Max working pressure (i.e. max digging forces) will also be achieved with only
one engine running
– Pressure free lowering of attachment
– Closed loop swing circuit with energy recuperation
• Trouble shooting of the power module is much easier
– You can easily compare drive trains
• Smaller components have to be stored as spare parts
– e.g. 1 small pump transfer gear instead of 1 large unit

Counterweight
• Engine radiators mounted in

counterweight
• Fan drive hydraulically driven
• Fan speed electronically controlled
depending on demand
– Energy saving and longer lifetime of
components
– Fans run at full speed in case of
electrical fault
• Fans are easy accessible

Hydraulic System – 6040 / 6040 FS

Pumps
a
a
e
a Main pumps (4x) c Servo pumps (4x) (on back side)

b Swing pumps (4x) d Charge pumps (2x) (for swing circuit)
Oil cooler supply pumps (2x) e Radiator fan drive pumps (2x)

A-frame Components
a
a
d
c
b
a Swing drives (3x) c Travel valves (2x)

b Retarder valves (2x) d Rotary distributor

Main Control Valve Block
• Located on top of boom

• Easy maintenance
– Good accessibility
– Better visibility of fluid leaks
• Less hydraulic lines to front attachment
• Better accessibility of superstructure components
A-Frame accessibility
Hydraulic lines to attachment

Pump Managing System Features
• Electronic load limit regulation

– Best possible utilization of engine output
– No overloading of engine
• Zero oil flow regulation for main pumps
– Less thermal load on hydraulic oil
– Less energy consumption
• Automatic rpm reduction
– Less fuel consumption
– Lower noise emission
• Automatic oil flow reduction for the function “front clam closing / opening”
– Reduces wear
– Reduces noise emission
• Flow on demand
– Excellent fine control
• Automatic oil flow reduction if
– Hydraulic temperature exceeds set maximum
– Engine coolant temperature exceeds set maximum

Oil Cooling System
• Oil cooling is fully independent from

return oil flow
• Separate oil cooling circuit
• Cooling even at engine idle speed
• Aluminum coolers
• Easy to clean and to maintain due to
good accessibility

Cat Oil Cooling Advantages
• The Cat oil cooling system for HMS is fully independent from return oil
– Continuous cooling due to cooler supply by pump
• Full cooling capacity during also during work breaks (e.g. waiting for trucks)
– Fan drive and cooler supply are temperature controlled
• Saves energy as fans do not run below 50°C oil temperature
– Oil temperature stays in optimum operating viscosity range
• At 40°C ambient the hydraulic oil has approx. 65°C
Full cooling capacity available

while waiting for the next truck

Attachment – 6040 / 6040 FS

TriPower Components
Rotating triangular
Steering rods rockers
Boom cylinders
attached to the Bucket cylinders
TriPower rockers attached to the
TriPower rockers
TriPower Main Benefits
• TriPower kinematic function • TriPower kinetic function

– Automatic parallel horizontal and – Supports hydraulic forces
vertical bucket guidance – Raises boom momentum
– Roll back limiter – Increases crowd force
d
a c
Fg
F2
F1
F1 F+ M+
b c
 Increases safety and  Boosts up production

ease of operation For detailed information see separate TriPower presentation!

Automatic Parallel Bucket Guidance
• Vertical direction
– Only boom cylinders hydraulically charged
– All pumps supplying boom up function
Constant angle
bucket position

Bucket Sizes and Wear Packages
Backhoe Front shovel

Max. Density Bucket Size Wear Package Bucket Size Wear Package
1.8 t/m³ 22m³ U 22m³ U/A
2.0 t/m³ 20m³ U 20m³ U/A
2.2 t/m³ 18m³ U/A 18m³ A / A+
2.4 t/m³ 15m³ U / A / A+
Universal (U) Abrasive (A) Abrasive Plus (A+)

Suitable for most applications Similar to Universal, with chock For toughest applications these
Bucket completly armored with blocks covering key positions for buckets are armored with ultra
HB 500 wear plates abrasive applications resistant wear material

Operator Cab – 6040 / 6040 FS

Spacious Walk-In Cab
• Excellent visibility
(eye level 6.75 m)
• Pneumatically cushioned seat

– Integrated safety switch to neutralize
the servo controls
– Automatic weight adjustment
– Seat heating
• Auxiliary trainer seat
• Board Control System BCS
• FOPS integrated in cab structure

Operator Cab
Trainer seat with retractable Various air conditioning and heating

seat belt options available

Control And Monitoring Platform - CAMP
BCS III
CAN bus II
CAN bus I
J1939 J1939
Drive train controller LH Servo controller Auxiliary Drive train controller RH

Controller

Board Control System – BCS III
Interfaces: BCS Display with 12” high

USB, resolution touch screen
CAN BUS
Lan (TPC/IP)
Control Tower in ergonomic
position for the operator
Cleary labeled push buttons

BCS III – Operator Comfort
• Large 12” touch screen

– Intuitive handling
– Adjustable brightness for night operation
• Monitoring of operating data
– Approx. 30 analogue and 50 digital sensors
– Comparison with set values and indication of
deviating values
• Visual and acoustic warnings
– Type of warning is programmable
PDF documents on board
– Detailed description of fault
– First action suggestions
• Joystick characteristics adjustable to operator
preferences
– Beside the factory setting 3 further settings can be
defined and stored
• Various languages can be selected
• On screen PDF documentation
– Operating instruction
• Service assistance Trouble shooting assistance

Safety – 6040 / 6040 FS

Design in Accordance to the Principles of MDG 15/41
• What is MDG?
• MDG = Mining Design Guideline
• MDG is an Australian design guideline for manufacturers, suppliers and
owners to provide equipment that is safe to operate
• It focuses on the following areas:

– Access and Egress
– Hydraulic Hose Routing
– Electric Wiring
– Fire Prevention
– Serviceability
More details can be found in separate MDG improvements presentation.

Access System
• Stairs with 45° angle

– Comfortable and safe access
• Hydraulically operated
– Swing and travel deactivated when in “down“ position
– Emergency lowering by nitrogen accumulator

Emergency Egress
• Slide down egress ladder in direct proximity to the cab

• Self closing door to emergency egress
• Escape route avoids possible risk zones
– E.g. Pump/Engine module
• Safety cage mitigates risk of falling
Ladder slides down

by using a lever

Hydraulic Hoses
• Completely revised hose routing

• Segregation of hoses and separation from
electrical wiring
• Improved clamping
• Kevlar sleeving of certain high pressure hoses
close to walkways

Battery and Starter Isolation Switch
• Easily accessible on top deck

• Shortest cable distance to battery box
• Battery isolator:
– The entire shovel is free of voltage
• Starter isolator:
– On board voltage persists but the engines can not be started

Exhaust System
• Covers and heat protection for exhaust

pipes and turbos in engine module
– To prevent injuries by contact with hot
surfaces
• Full covers for mufflers on top deck

– To prevent oil coming into contact with
hot surfaces

Various
Mitigated risk of twisted

Slip resistance ankle (Example: Cover
on all walkways plates for swing drives)
Coolant tanks with heat protection grid and pressure Self closing doors
relief caps for boom access

Serviceability – 6040 / 6040 FS

Top Deck
Clear arrangement of components on the superstructure to grant easy access

and great serviceability
Shown here: Coolant tanks, air filters, oil tank breather, AC unit, grease tank, battery and starter isolator, mufflers

Oil Cooling Module
Suction type fans transporting the dust to the

outside
Easy cleaning and maintaining
Fan motors and blades accessible from
outside through hinged covers

Engine Accessibility
• Both Engines accessible from three sides

• Water separators and filters easily accessible on both engines

Accessibility of A-frame Components
• Easy access to
– Slew gearboxes
– Rotary distributor
– Travel spool valves

Counterweight
• Easy access to fan and radiator

• Lockable door

Service Station
• Completely redesigned service station

• Height of service arm has been lowered
• Functions
– Coolant (including pressure relief)
– Hydraulic oil
– Gear box oil
– Slew gear box oil
– Grease
– Diesel
– Engine oil
– Engine oil extension
• Lowered height for
comfortable reach
– Safe refueling
• Swing and travel functions
disabled when service station
is lowered

Automatic Central Lubrication
• Dual circuit system

• Heavy duty piston pump
– Hydraulically driven
• Adjustable pause/lube cycles
• 1000 l grease container
– Stainless steel
– Refilled by service station
– Filling level displayed by BCS
• 200 m filters
– 1 behind pump to protect system
– 1 before tank to avoid contamination
during filling
• System failures displayed by BCS

Accessibility of Pump Bay
View from left hand side View from right hand side
Working Lights
Lights mounted in easy reach

• LED working lights can be easily reached from the walkway
– No lifting platform required
– Lights on cab module can be serviced from
inside, since they are mounted on a
removable plate
Mounting plate can be removed from

inside the cab module

Accessibility of Main Valve Block
• Access through self closing doors

both sides
• Walkway with removable handrail
behind valve block
• Fall arrest with a safety harness

Productivity – 6040 / 6040 FS

Face Shovel Attachment 6040 FS
Std. rock bucket heaped 2:1 22 m³

Boom 7.3 m
Stick 4.6 m
Max. crowd force 1730kN
..at ground level 1200kN
Max breakout force 1200kN
Productivity:
Max. 4000t/h
Average 3000
785D
t/h

Backhoe Attachment 6040
Rock bucket heaped 1:1 22 m³

Boom 9.5 m
Stick 4.6 m
Max tearout force 1020kN
Max breakout force 1020kN
Productivity:
Max. 4000t/h
Average 3000t/h
785D

Production (Backhoe and Shovel)
Model: CAT 6040 Bucket size 22,0 m³ Number of cycles: 5 Material density: 1,80 t/m³
Fill factor 100% 95% 90%

Load per bucket 39,6 t 37,6 t 35,6 t
Load per truck 198 t 188 t 178 t
Cycle time 26 sec 28 sec 30 sec 32 sec 26 sec 28 sec 30 sec 32 sec 26 sec 28 sec 30 sec 32 sec
Utilization Truck spotting 0,43 min 0,47 min 0,50 min 0,53 min 0,43 min 0,47 min 0,50 min 0,53 min 0,43 min 0,47 min 0,50 min 0,53 min
30 sec 0,50 min 4331 t/h 4086 t/h 3867 t/h 3670 t/h 4115 t/h 3882 t/h 3673 t/h 3487 t/h 3898 t/h 3677 t/h 3480 t/h 3303 t/h
83% 45 sec 0,75 min 3903 t/h 3702 t/h 3522 t/h 3358 t/h 3707 t/h 3517 t/h 3345 t/h 3190 t/h 3512 t/h 3332 t/h 3169 t/h 3022 t/h
= maximum 60 sec 1,00 min 3551 t/h 3385 t/h 3233 t/h 3094 t/h 3374 t/h 3215 t/h 3071 t/h 2940 t/h 3196 t/h 3046 t/h 2910 t/h 2785 t/h
50min/hour
80%
75%
70%
65%

Influence of Truck Spotting Time

Truck Match – Cat Trucks
Passes 793F MT4400D

AC
785D 789D 240 ton / 218 t 244 ton /
150 ton / 136 t 200 ton / 181 t 221 t
Cat 6040
22.0 m³ / 25.3 yd³
Cat 6040 FS
22.0 m³ / 25.3 yd³
Calculations based on 1.8 t/m³ (3000 lb/cu.yd) loose density and 100 % fill factor
Truck Match – Unit Rig™ Trucks
Passes
MT3300AC MT3700AC MT4400AC
150 ton / 136 t 205 ton / 186 t 240 ton / 218 t
Cat 6040
22.0 m³ / 25.3 yd³
Cat 6040 FS
22.0 m³ / 25.3 yd³
Calculations based on 1.8 t/m³ (3000 lb/cu.yd) loose density and 100 % fill factor

Key Takeaways – 6040 / 6040 FS

Summary of Technical Key Take Aways
• Higher productivity due to faster cycles

– Higher working speed due to TriPower
• Increased safety and ease of operation

– Automatic roll back limiter to prevent material spill
– Easier handling of machine due to TriPower
– Designed in accordance to the principles of MDG 15/41
• Longer component life time

– Fully independent oil cooling system
– Lower hydraulic oil temperature
– Triple race swing roller bearing with internal gearing

Summary of Technical Key Take Aways
• Ease of maintenance results into more up-time

– Superior accessibility of components
– Main valve block mounted on boom
– Free accessible swing gears and rotary distributor
– Board Control System (BCS) for fault warning and diagnosis
• Better utilization of energy

– Deceleration of swing motion by counteracting
– Energy recovery during swing deceleration
– High efficient hydraulic system with Pump Managing System
• Less wear and tear on crawler components

– Special crawler design with unique sprocket geometry and cast pad-links

Product Support – 6040 / 6040 FS

Service/Support
• Best in class support throughout product life cycle

– Sound application support for machine selection
– Thorough setup and commissioning
– Intense training of operator and service staff
– Comprehensive spare parts supply
– Cost efficient component repair and overhaul services

Service/Support
• Spare Parts
– 33,000 m2 spare part center in Dortmund, Germany
– Web spare parts support
– Spare parts emergency phone
• Dortmund Spare Parts Center

– 50,000 line items
– 5,000 transactions per day
– Infrared / radio transmitted bar code recording system
• Web Parts Support

– Online parts ordering system
– Online parts catalogue
– Remanufactured & rebuild programs
– Recommended spare parts
– Cylinder rebuild

Our mission
Be accountable for delivering the

best solutions for mining customers.
Facts updated: December 2008

Sustainability – 6040 / 6040 FS

What is Sustainable Development?
Sustainable Development is defined as “development that meets

the needs of the present without compromising the ability of future
generations to meet their own needs.”
– World Commission on Environment and Development, 1987
A Sustainable Company is one that “creates profit for its owners

and shareholders while protecting the environment and improving
the lives of those with whom it interacts.”
– The Triple Bottom Line, Andrew Savitz, 2006

What is Sustainable Development?
Sustainable Development for Caterpillar

means leveraging technology and innovation
to increase efficiency and productivity with
less impact on the environment and helping
our customers do the same – enabling their
businesses to become more productive by
providing products, services and solutions
that use resources more efficiently.
Of course, it starts with our own

operations, with our customers in mind.

Sustainability And Customer Value
Sustainability Improvement Customer Value

Fuel efficiency O & O costs (operational efficiency)
Extended service intervals License to operate (compliance)
Waste reduction Improved access to bid process
Noise/sound Risk reduction/mitigation
Safety
Competitiveness and market position
Air quality emissions

Employee recruitment and retention
Greenhouse gas emissions

Reputation (brand)
Fuel flexibility (alternative fuels)

Measurable Sustainability Performance
• Economic
– Life Cycle Cost
• Environmental
– Fuel/Energy Efficiency
– Air quality Emissions
– Greenhouse Gas Emissions
– Materials Efficiency
– Manufacturing Impacts
– Supply Chain Impacts
• Social
– Safety
– Sound
SD attributes being integrated into NPI…items in blue available for machines

2020 Goals for Operations
2020 Goals for Products, Services & Solutions

Caterpillar Global Support

6040 / 6040 FS Sustainability
• Electric Drive Option (6040 AC / 6040 AC FS)

– Produces less emissions, heat, and sound, and avoids disposal/replenishment of engine oil
and oil filters
• Energy Recovery
– Emit less heat and improve energy efficiency via energy recovery capability of closed-loop
swing circuit
• Rebuilds
– Decrease energy use and material consumption with a machine that’s designed to be rebuilt

®
© 2013 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, their respective logos,
“Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product
identity used herein, are trademarks of Caterpillar and may not be used without permission.

6040 / 6040 FS Sales Presentation: Hydraulic Mining Shovels

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

6040 / 6040 FS Sales Presentation: Hydraulic Mining Shovels

Uploaded by

Copyright:

Available Formats

6040 / 6040 FS Sales Presentation

Hydraulic Mining Shovels

Emergency Contacts Emergency Information

Fire Alarm Description

2 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

3 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• HMS Product Line Overview

4 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

5 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Caterpillar’s hydraulic mining shovel

6015 / 6015 FS 1994

6060 / 6060 FS 2004

• Over 2000 construction and mining

106 t / 105 t 186 t / 183 t

296 t / 294 t 407 t / 405 t

7 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

Model 6015/6015 FS 6018/6018 FS 6030/6030 FS 6040/6040 FS 6050/6050 FS 6060/6060 FS 6090 FS

9 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• The Dortmund factory was established 1893

Core competencies of manufacturing:

10 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Cat Production System (CPS)

11 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

12 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

13 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

14 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

Total 123, as of July 2013

15 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Perfect truck match for lowest total

16 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

17 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

a Bucket b Stick c Boom dd Oil cooler module ee Engine module

19 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

20 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Lifetime lubricated rollers

21 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• The travel motors are protected by covers with hinged doors

22 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

23 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Raceways and internal gearing connected to

• Three swing drives

24 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Heavy duty swing ring

• Mounted directly to frame

25 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Closed system incl. torque control

• Braking of the swing motion by counteracting control

26 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

27 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

aa Oil cooler bb Rotary distributor c Swing drives d Pump transfer gearbox

ee Operator seat and control station f Coupling g Engines hh Engine cooler

28 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Heavy duty frame in box section design

29 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

Cat Diesel Engines Electric Drive

30 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Twin engine concept

 Consumption & Refueling times (15 % fuel left in tank):

31 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Our HMS is fully operational with one engine down

32 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING

• Engine radiators mounted in

33 / Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING