Analisis

Analisis Cacat
Cacat Coran
Coran

Yusuf
Yusuf Umardani
Umardani
Fig. 1 Redesign of castings to provide progressive solidification through the use of
tapered walls. (a) Elbow
design. (b) Valve fitting design
Fig. 2 Redesign of a casting to minimize heat concentration. (a) Design has numerous hot
spots (X-junctions)
that will cause the casting to distort. (b) Improved design using Y junctions
Fig. 3 Redesign of castings to eliminate cores. (a) Casting redesigned to eliminate outside
cores. (b)
Simplification of a base plate design to eliminate a core. (c) Redesign of a bracket to
eliminate a core and to
decrease stress problems
 Seven categories of defect are considered, as follows:
 1. Shaping faults arising in pouring.
 2. Inclusions and sand defects.
 3. Gas defects.
 4. Shrinkage defects due to volume contraction in the liquid
state and
 during solidification.
 5. Contraction defects occurring mainly or wholly after
solidification.
 6. Dimensional errors.
 7. Compositional errors and segregation.
Figure 5.6 Mould expansion defects: scab and rat tail formation.
Figure 5.8 Metal penetration. (a) Direct view and profiles of casting surface
showing local penetration,
(b) deep penetration behind mould face
Gas Defects
 THANK
 YOU