Professional Documents
Culture Documents
PM Final
PM Final
• Meter readings are used and logged in the CMMS. When a specific unit is
Usage-based maintenance reached, a work order is created for routine maintenance.
• When work order data is logged in the CMMS, maintenance managers can
Predictive maintenance predict when an asset will crash based on historical events and create
specific PMs to prevent them from happening again
A separate
Production Maintenance division of
department. department. inspectors and
supervisors
Where to start PM?
ItThe
PM isshould
better
entire to
PMtackle
not onefor
programme
be done department
hangs on or
the entire
inspections and their related
machinery at a duties of
time
plant at once
adjustments and repairs
What to inspect in PM?
• All industries have certain key items which are more essential for
continuing the production than others.
Process
equipmen
t
To maintain
Periodic review
control of the
of PM
PM programme ,
programme with
the following
the operating
measures should
department
be taken :
Identification of
equipment with • Corrective maintenance techniques
excessive maintenance • Operator training
costs
Potential Risks of PM
Damage Due to Error
Damage to Adjacent Reintroducing Infant
in Reinstalling
Equipments Mortality
Equipments
• damage that might • Every time new • Sometimes pieces
occur to the parts are being are taken apart and
adjacent installed, the cannot be put back
equipment that is equipment goes to their original form
around the through the infant
equipment that is stage where it will
being maintained. either fail or
These kind of succeed. This
errors might occur uncertainty of the
due to accidents new part of working
such as oil leaks, properly is referred
re-connection to as the infant
errors and etc. morality
The key to Successful PM System
Scheduling Executing
Should be automated
to the maximum Should be done
extent possible before the actual
Work is completed breakdown occurs
according to schedule
Improper scheduling
leads to inefficient Improper execution,
PM and increased failed PM
cost
Example of PM procedure
Rotary Tablet Press Machine Preventive Maintenance Procedure
Reference Document
•Working experience
•Annexes
•Maintenance Chart.
Procedure
•Inspection for voltage fluctuation
•Proper earthing condition of machine
•Inspection the supply pressure must be 5-6 bar.
•Check the any leakage of compressed air
•Check the free movement of turret
•Abnormal sound & any physical damage of turret
•Abnormal sound of motor
•Driving belt
•Any physical damage of motor pulley & driving pulley
•Motor bearing.
•Correct function of pulley
•Spring tension of variable speed pulley
•Any physical damage of total assembly upper & lower cam track assembly
•Correct function of weight box
•Correct penetration function
•Any physical damage of upper press roll
•Any physical damage of pressure roll & pin of overload pressure release assembly
•Any physical damage pressure adjustment hand wheel of overload pressure release assembly
•Tension of compression spring
•Check any damage of lubricating pipe
•Proper function of lubricating hand pump
•Correct function of proximity/sensor/safety switch
•Any physical damage of proximity/sensor/safety switch
•Correct function of all pneumatic components
•Any leakage of air, cleaning or change if required.
•Greased all greasing point (By grease)
•Change Gear oil in gear box
•After completion of maintenance record as per SOP