A

PRESENTATION
ON
INDUSTRIAL INTERNSHIP
BY

SATYENDRA KUMAR
SHIVAM SRIVASTAVA
B.TECH 4TH YEAR

INDIAN INSTITUTE OF CARPET TECHNOLOGY

 INTRODUCTION
 Established in 1996.
 100% EOU (Export Oriented Unit)
 It is a composite unit, which consist of :
1. Spinning department - 25,200 spindles.
2. Weaving department - 120 looms.
3. Processing department - Dyeing, Printing etc.
4. Made up department - 150 stitching m/c.
 RANGE & SOURCE OF RAW
MATERIALS
 (1) S-6 From Gujrat
 (2) H-4 From M.P
 (3) J-34 From Punjab.
 (4) Bunny From M.P
 RANGE OF PRODUCTS
1. Grey fabric 7. Fitted
2. Yarn dyed fabric 8. Pillow cases
3. Dyed fabric 9. Duvet
4. Bleached fabric 10. Pillow sham
5. Printed fabric 11. Bed skirt
6. Flat 12. Bolster
MAJOR PRODUCTS
 Printed fabric
 Flat
 Fitted
 Pillow cases
 IMPORTING COUNTRIES
1. U.S.A 9. Australia
2. U.K 10. Israel
3. Germany 11. Belgium
4. Italy 12. Switzerland
5. Japan 13. Spain
6. Korea 14. Denmark
7. Hong Kong 15. Turkey
8. Taiwan 16. Cyprus
 Flow Chart for Combed Yarn
UNIFLOC MICRODUST SEPERATOR UNICLEAN

CARD FINE CLEANER UNIMIX

PCD UNILAP COMBER FINISHER D/F

AUTOCONER RING FRAME SPEED FRAME

 Flow Chart for Carded Yarn

UNIFLOC MICRODUST SEPERATOR UNICLEAN

CARD FINE CLEANER UNIMIX

PCD FINISHER D/F SPEED FRAME

AUTOCONER RING FRAME

 PRODUCTION
MACHINE NAME PRODUCTION
Unifloc 600 kg/hr.
Uniclean 600 kg/hr.
Unimix 400 kg/hr.
Fine cleaner 400 kg/hr.
Card 25-30 kg/hr.
Breaker drawframe 850 kg/shift
Unilap 2000 kg/shift
Comber 225-250 kg/shift

Finisher Draframe 800-850 kg/shift

Simplex 400-450 m/min

Ring frame 113-163 m/min

Autoconer 1000-1400 m/min

Conditioning machine 312 cones/cycle

 QUALITY TESTING
S.No. NAME OF WORKING
INSTRUMENT

Uster AFIS Fibre per gm. To be checked & neps size

1.
HVI 900 To check fibre SCI (spg . consistency
2.
index) , micronire, length, strength,
elongation,SFI(short fibre index ),color
guage(C.G.)
Uster classimate Yarn faults/100 km
3.
Uster tensorapid 3 To chack tensile proparty like singal yarn
4.
strength, elongation, RKM
Kisoki eveness tester Uster %, thin place, thik place & neps
5.
6. Moisture meter To check moisture in sliver or
yarn extra. It give moisture %
7. Yarn appearance To check yarn appearance
board winder
8. Electronic twist To test twist
tester
9. Trash separator To check thinned trash in
cotton in %
10. Atira finness & To check fiber maturity
maturity test
11. Wrapp reel For wrapping for yarn
12. Wrapp block For wrapping sliver &
roving
13. Tension meter To check yarn tension
14. Package hardness To check the hardness of
tester the package
15. Digital tachometer To check speed
16. Splice strength tester To check the strength of
splice
FLOW CHART OF THE WEAVING UNIT
Yarn from Spinning Unit

To Process for Direct Warping

Yarn Dyeing Remainants
Warper's Beam
Sectional Warping Rewinding m/c
Sizing Machine
As Weft
Drawing & Reaching Weaver’s Beam

Draw Set with Warper’s Beam Weaving m/c

Grey folding Mending Grey Checking Fabric Roll

 AIR JET LOOM
 Make: Picanol
 Model: Omni-280-2P
 Year: 1995
 No. of m/c: 96

Features :
 High production.

 Weft insertion through air.

 Positive shedding (cam shedding).

 Machine width 280 cm.

 Running speed 600 r.p.m.

 Maximum 6 Healds can be controlled.

 PROJECTILE LOOM
 Make: Sulzer
 Model: P-7100
 Year: 1995
 No. of m/c: 24

Features :
 Suitable for wider width fabric.

 Machine width 390 cm.

 Running speed 300 r.p.m.

 Maximum no. of heald frames 10.

 Independent device
 For selvedge there is a separate independent shedding mechanism with
special type of Heald Frame, which gives plain weave.

Negative Shedding is used for selvedge.
 INPECTION AND PACKING:
The department follows two types of system:
 10 point system

 4 point system.

Fabric faults:
 Double pick.
 Selvedge float.
 Selvedge weft.
 Crack cut.
 Oil stain.
 Tucking fault out selvedge.
 Wrong denting.
 Reed mark.
 Missing ends.
 Color contamination.
 Count Mix.
 Bad selvedge.
 Sizing stain.
 Starting mark.
 Sizing pache.
 Double pick.
 Selvedge not winding.
 Wrong drawing.
 Thick place.
 Loose ends.
 Double ends.
 Double weft.
 Flow Chart of Processing Unit
Grey Folding De-folding Singeing Mercerising

Bleaching Scouring Desizing

Printing Dyeing

Dryer Drying Range

Curing Stenter

Stenter Zero-Zero

Zero-Zero Finish Folding

 PRINTING MACHINE
 It is rotary screen printing machine.
 MAKE - J-Zimmer
 YEAR - 1995
 NO. OF M/C- 1
 SPEED - 30 m/min.
 MAXIMUM COLOURS- 16
 LENTH OF SCREEN - 3000 mm.
 PRINTING PASTE
S.NO. INGREIDIENT LIGHT SHADE DARK SHADE
(1-1.5%) (5%)

1. Binder 8% 16%

2. Softner 2.5% 5%

3. Thickner 3.5% According to

need.
4. Urea 3% 3%

5. Colour 1-1.5% 5%

6. Water Rest Rest

 Flow Chart Of Made-up Unit
Cutting Issue of Cutting To Stitcher
( cutting section)

Flat stitching Fitted Stitching Pillow stitching

Flat Folding Fitted Deposited in Pillow Deposited

(By Stitchers) Bundles with of loose threads at Table

Flat Trimming Fitted Checking Pillow Checking

(Trimming of loose threads) (Trimming of threads)

Flat Checking Fitted Checking Pillow Checking for

& Folding & Folding Color Matching & Other Faults

Final Set Packing

Re-checking Cartoon Packing
Fail A.Q.L.-2.5 Pass Re-checking
A.Q.L.-4.0 Fail
Ready To Dispatch Pass
 PRODUCTS
MADE UP ITEM :
 SHEET SET

 DUVET COVER

 SHAM

 BED SKIRT

SHEET SET INCLUDES -

 FLAT

 FITLED

 PILLOW
 FIVE CATEGORIES OF SHEET SET-
TWIN
 FULL
 QUEEN
 KING
 CAL KING
DUVET SIZE:
 TWIN
 FULL
 QUEEN
 KING
SHAM :
 STD
 KING
 EURO
BED SKIRT:-
 TWIN

 FULL

 QUEEN

 KING
THANKS