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Converting Health Check Summary

CONFIDENTIAL
FOR INTERNAL USE ONLY
Health Check Team Member

Group E1 Group M1 Group E2 Group M2 Group E3 Group M3 Group U

Source
Compressor
Rotating Rotating Rotating
Electrical Electrical Electrical WWT
Equipment Equipment Equipment
Utility

Expansion Rizky Ridho Kristian Mariyo Deni Dwi N M Shifa Fardha Yudha M Hasan FR

Converting
Heru Saepullah Rasiman Sasongko Saruri Kriswanto Firman
Maintenance
Yohanes (Corr) Wahyu S (Corr) Belly (Corr)
Production
Novianto (Flexo) Salim J (Flexo) Yusuf (Flexo)
Converting
Kartamun (Vega) Dwi Wahyu (Vega) Yusuf (Vega)

Confidential – for internal use only 2


Schedule
Jun
No Area Inspection Team Tools
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 MCC Fire Alarm Group E1,E2,E3 IR, UL
2 MCC Temp. & Humi. Group E1,E2,E3 Gauge
3 IR Panel Group E1,E2,E3 IR, UL
4 IR Cable Group E1,E2,E3 IR, UL
5 Motor Temp. & Amp Group E1,E2,E3 IR, UL
6 Lighting Shift IR, UL
Visual,
7 Blower (Sensor) Shift
Heater
8 Rotating Equipment Group M1,M2,M3 Vib,
9 Steam Trap Group M1,M2,M3 Visual, UL
10 Steam Leakage Group M1,M2,M3 Visual
11 Pneumatic Leakage Group M1,M2,M3 Visual
12 Hydrant System Leakage Group M1,M2,M3 Visual
13 Water leakage Group M1,M2,M3 Visual
14 Hydraulic system Group M1,M2,M3 Visual
15 Conveyor waste Flexo Group M1,M2,M3 Visual
16 Glue System Corr Group M1,M2,M3 Visual
Vib Expert II
17 Grease Group M1,M2,M3
Pruffechnik
18 Conveyor roll & Trolley Group M1,M2,M3 Visual
19 Conveyor staker Group M1,M2,M3 Visual
20 Slitter Corr. Group M1,M2,M3 Visual
21 Ink System Group M1,M2,M3 Visual
22 Compressor, WWT, Utility Group U Visual, UL
23 Transformer Group U IR, UL
24 Lightning Group U Earth Meter
Confidential – for internal use only 3
Converting Mudawalk Progress Summary (8 Jun 2020 – 14 Jun 2020)

Table 1 : Mudawalk findings summary

1st Week 2nd Week 3rd Week

Group Team MEMBER # of Finding # of Finding # of Finding

(8 Jun - 14 Jun) (15 Jun - 21 Jun) (22 Jun - 28 Jun)

E1 Riski RIdho, Heru   21    


E2 Mariyo, Rasiman   23    
E3 M Shifa F, Saruri   16    
M1 Kristian, Saepullah   26    
M2 Deni Dwi N, Sasongko   45    
M3 Fardha Yudha, Kriswanto   24    
U M Hasan FR, Firman  3    
         
TOTAL 158 0 0

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Converting Mudawalk Progress Summary (8 Jun 2020 – 14 Jun 2020)

Table 1 : Mudawalk findings summary

Section Plant1 Plant2 Plant3


Electrical 21 23 16
Mechanical 26 45 24
Total 47 68 40

Confidential – for internal use only 5


Converting Mudawalk Progress Summary 12/06/2020

Table 1 : Mudawalk findings summary

12/06
Group Team MEMBER Finding

E1 Riski RIdho, Heru 4


E2 Mariyo, Rasiman 5
E3 M Shifa F, Saruri 3
M1 Kristian, Saepullah 4
M2 Deni Dwi N, Sasongko 4
M3 Fardha Yudha, Kriswanto 3
U M Hasan FR, Firman 2
     
TOTAL 25

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Mudawalk Progress Summary (8 Jun 2020 – 14 Jun 2020)
Table 2 : Mudawalk findings summary
Finding by management
Contents Plant1
T otal / Unfinished 26 / 0
Priority Priority Priority
1 2 3
# of Finding 6 10 10

Unfinished 0 0 0
Completed / Closed
Closed 6 10 10

Unfinished 0% 0% 0%
(% ) of completed
Closed 100% 100% 100%

MECHANICAL PLANT 1 FINDING 8-14 Juni #Week1


12
10
8
6
4
2
0

Note: P1= Safety, Quality, Environment P2= Predictive P3= Improve / Just Do It
Confidential – for internal use only 7
Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: V 108 Done


1 08/06/2020 Finding: Chain open/close Yos 2 15/06/2020 09/06/2020
ejector kendor

Area: V 108
Done
2 08/06/2020 Finding: Roll pengantar Yos 2 15/06/2020
12/06/2020
sheet tidak lengkap

Area: V 108
Done
3 08/06/2020 Finding: Roll press folding Yos 3 08/06/2020
08/06/2020
OS ganti plat

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Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: F106
Done
4 08/06/2020 Finding: Shaft roll longgar Ali 1 15/06/2020
11/06/2020
impression unit printing#1

Area: F106
Finding: Bearing Done
5 08/06/2020 Ali 1 15/06/2020
impression roll shaft (roll 11/06/2020
longgar) DS unit printing#4

Area: F106
Done
6 08/06/2020 Finding: Chain pendorong Ali 2 15/06/2020
12/06/2020
tidak lurus unit stacker

Confidential – for internal use only 9


Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: F106
Done
7 08/06/2020 Finding: Chain kendor unit Ali 2 15/06/2020
11/06/2020
semi auto feeder

Area: F106
Finding: Conveyor transfer
Done
8 08/06/2020 sit rusak (roll kurang dan Ali 2 15/06/2020
12/06/2020
jalur melengkung) unit semi
auto feeder

Area: Cor1 Done


9 08/06/2020 Tino 3 08/06/2020
Finding: Coupling haus 08/06/2020

Confidential – for internal use only 10


Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: Cor1 Done


10 08/06/2020 Tino 3 08/06/2020
Finding: Kanvas sobek 08/06/2020

Area: Cor1
Done
11 09/06/2020 Finding: Condensate pump Saepullah 2 16/06/2020
11/06/2020
leakage

Area: V102 Done


12 09/06/2020 Agus S 2 09/06/2020
Finding: Rantai kendor 09/06/2020

Confidential – for internal use only 11


Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: V102 Done


13 09/06/2020 Finding: Glue press roller Agus S 3 09/06/2020 09/06/2020
kotor dari lem kering

Area: V102 Done


14 09/06/2020 Finding: Majun bekas dan Agus S 3 09/06/2020 09/06/2020
dibagian Cema

Area: V102
Done
Finding: Belt conveyor
15 09/06/2020 Agus S 3 09/06/2020 09/06/2020
transfer ejector kendor dan
miring

Confidential – for internal use only 12


Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: F111
Done
16 10/06/2020 Finding: roll conveyor lepas Bahrum 2 17/06/2020
11/06/2020
dari jalurnya

Area: F111
Done
17 10/06/2020 Finding: roda surface pecah Bahrum 2 17/06/2020
11/06/2020
unit printing#4

Area: F111
Done
18 10/06/2020 Finding: plat penutup roll Novianto 2 17/06/2020
12/06/2020
anilox kotor unit printing#2

Confidential – for internal use only 13


Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: F111
Done
19 10/06/2020 Finding: tempat cuci plate Novianto 3 10/06/2020
10/06/2020
film ada sampah

Done
Area: F107
20 11/06/2020 Novianto 3 12/06/2020 12/06/2020
Finding: kardus kotor

Done
Area: F106
21 11/06/2020 Novianto 3 12/06/2020 12/06/2020
Finding: tinta tidak bersih

Confidential – for internal use only 14


Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: V102 Done


22 11/06/2020 Novianto 3 11/06/2020
Finding: tulisan miring 11/06/2020

Area: F105
Done
23 12/06/202 Finding: main hole motor Nana M 1 12/06/2020
12/06/2020
pump terbuka

Area: F105
Finding: lower feed rol Done
24 12/06/202 Nana M 1 12/06/2020
nearing, chain kotor dan 12/06/2020
kurang lubricant

Confidential – for internal use only 15


Mudawalk Findings WEEK 1 – Mechanical Plant1

Date of
Action
No Finding Item of Finding PIC Priority Deadline Before After
Plan

Area: F105
Finding: bearing print Done
25 12/06/202 Nana M 1 12/06/2020
cylinder roll printing#1 12/06/2020
kurang bersih dan lubricant

Area: F105
Finding: bearing print
Done
26 12/06/202 cylinder roll Nana M 1 12/06/2020
12/06/2020
printing#12kurang bersih
dan lubricant

Confidential – for internal use only 16


Thank You

Confidential – for internal use only 17

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