Guidelines for Industrial

Training for Semester

VIII Students
Dr. M.S.Rao
&
Dr.Anand Dhanwani
DDU
 Industrial training in phases
 Phase I: 10/12/2018 – 02/02/2019
 Phase II: 04/02/2019 – 30/03/2019
 Section I
 Getting the details of the product and total
capacity; overall capacity in the world (search)
 Market value of the product and raw materials
 Competitors – technical as well as commercial
 Technology providers
 Reaction scheme for the process
 Block diagram of the process
 Tracing the lines and identifying the line codes
 Section II
 Thermodynamics/physiochemical properties of all the
materials used in the process
 Material balance of the process for the capacity
specified by the guide
 Identify all unit processes occurring in the
plant/production process
 What are various types of reactors and separation
equipment present in the industry
 Various types of pumps used in the plant – their
characteristics, suppliers
 Section III
 Energy balance of the process with block
diagram
 Details of the control valves required
 What are various control valve options
available and why a particular valve is selected
 Cost of the control valves
 Operational details of control valves
 Draw all control loops in the plant
 Section IV
 Design all major separation equipment
(minimum of three)
 Identify all safety measures taken in the
industry
 Identify all safety related equipment – their
location and reason for selecting their location
 Identify all the auxiliary equipment related to
safety
 Section V
 Design major equipments
 Collect the cost of each of the equipment
including auxiliary equipment (with standby),
piping
 Estimate the cost of the plant designed
 Estimate the breakeven point and payback
period, etc.
 MOC of each equipment and its composition
 Section VI
 Complete the mechanical design of major
equipments
 Draw the P&ID of the plant on a drawing
sheet which is signed by your guide
 Identify various pollution control measures
taken by the industry
 Draw the plant layout
 Section VII
 Raw material consumption pattern and
sustainability
 Suggestions to improve the conversion and
yield
 Suggestions you feel like giving to the
industry
 Statutory requirements to start a project
(licenses, clearances, etc)
 Section VIII
 Chemical Process Safety:
 Company Safety Policy and Commitments
 Frequency Rate (FR),Severity Rate (SR),Fatal
Accident Rate (FAR) data
 MSDS of Raw Materials, Intermediates and
Products
 Green Chemistry and Inherent Safety (Process
Point of View)
 Company Work Permit System
 Company Color Code System
 Section VIII (Continue…)
 Emergency Planning and Response System
 Mobile and Stationary Fire Fighting System
 DoW F*EI calculation of Plant
 HAZOP study of main Process
 BPCS, Interlock and SIS system
 LOPA diagram (Onion Diagram)
 Plant Layout and equipment spacing to overcome
Domino Effect
 Safety Audit as per IS:14489:1998
 Forms
 Fill out Student Record form at DDU
 Sign Terms & Conditions form (including
parents signature) at DDU
 Fill out joining training form when you start at
company
 At completion – fill out workplace evaluation
form
 At completion – get supervisors evaluation
form; employer feedback form
 Marks in Semester VIII
 Project External Viva – 300
marks
 Project Internal Guide – 100
marks
 Seminar/Working Project Guide – 100
marks
 Total : 500
marks
 Mandatory Requirements
 Obey the rules and regulations of the industry
 Every Saturday is reporting day at DDU
 Contact guides for project work
 Prepare project report for both phases in
proper format (2 copies to be submitted)
 Advice - I
 Learn as much as you can from engineers and
management there
 Ask questions, be involved in the day to day training
 Try to make a positive contribution to the company –
completing projects/tasks; ideas/suggestions; helping
them out
 You are representing DDU – make a positive
impression
 Show interest in the plant, operations, people
 Advice -II
 For those who do not have placement yet, do
so well in your training that they will offer you
a job
 Your respective guides/ panal will provide
more information on the industrial training,
training reports, design of equipment, etc.
 Use various sources of information – Chemical
Engineer’s Handbook; trade & technical
journals; internet; textbooks & reference books
 References and Bibliography
 DO NOT
 - say wikipedia
 - use only general website address
 - Incomplete information on journal or book
 - say science direct
 DO
 - books
 - scientific journal articles
 - specific and direct website addresses
 References and Bibliography
 1. E.W. Thiele, Ind. Eng. Chem, 31, 916-920
(1939).
 2. R. Aris, Chem Eng. Sci., 6, 265-268,
(1957).
 3. R.C. Reid, J.M. Prausnitz, and B.E. Poling,
The Properties of Gases and Liquids, 4th
edition, McGraw-Hill, New York (1987).
 Saturdays
 Every Saturday, there will be a speaker who
will deliver expert lecture from 9:15 a.m. to
1:30 p.m.
 10 such lectures will be arranged
 Compulsory for all to attend.
 Evaluation is done on continuous basis
 Marks will be displayed every week on 10 point
scale
 What is expected from you will be told to you in
advance
Thanks
and
All the best,