Integrated Control System

PT. MITRA AUTOMATION

Integrated Control System
• Main Component :
– PLC M221
– HMI Magelis GTO2310
– VSD / Inverter ATV312
– Motor Servo ILA2
– Motor Stepper ILS2
– Power Meter PM5350
– SCADA Vijeo Citect
– Motor 3 Phase + Rotary Encoder

2
Schneider PLC Range
Machine Application Process Application

M258
Quantum

M251
M580

M241

Premium
M221

Twido M340

3
PLC Modicon M221

Compact Type Modular Type

4
M221 Compact
• Compact Controller
M221 Compact Type :
• Easy to set up
•1 Removable screw terminal for Power
•2 TM221CE : RJ 45 connector for
Ethernet network
•3 Mini Usb for connecting a PC,
Micro SD slot, and Run/Stop Switch
• 4 Serial Link port (RS 232/ RS 485)
• 5 Analog Input connector
• 6 QR code for technical documentation
• 7 Digital Input Connector
• 8 Slot for Backup Battery
• 9 Lamp Status for PLC,I/O and Comm
• 10 Bus Connector for Expantion Module
• 11 Slot for I/O, Comm,aplication Catridge
• 12 Digital Output Connector
• 13 Dclip for Locking symmetrical ring

5
M221 Compact
Number of..
Product Reference Power Supply Comm Port
Inputs Outputs
TM221C16R 100 – 240 Vac 1 SL 9 7 Relay
TM221C16T 24 Vdc 1 SL 9 7 Transistor
TM221C24R 100 – 240 Vac 1 SL 14 10 Relay
TM221C24T 24 Vdc 1 SL 14 10 Transistor
TM221C40R 100 – 240 Vac 1 SL 24 16 Relay
TM221C40T 24 Vdc 1 SL 24 16 Transistor
TM221CE16R 100 – 240 Vac 1 SL + 1 ETH 9 7 Relay
TM221CE16T 24 Vdc 1 SL + 1 ETH 9 7 Transistor
TM221CE24R 100 – 240 Vac 1 SL + 1 ETH 14 10 Relay
TM221CE24T 24 Vdc 1 SL + 1 ETH 14 10 Transistor
TM221CE40R 100 – 240 Vac 1 SL + 1 ETH 24 16 Relay
TM221CE40T 24 Vdc 1 SL + 1 ETH 24 16 Transistor

6
M221 Modular
• Flexible
• Easy to cable
M221 Modular Type :
• Easy to install •1 Removable screw terminal for Power
•2 TM221ME* : RJ 45 for Ethernet network
TM221M* : RJ 45 for Serial Network
• 3 Serial Link port (RS 232/ RS 485)
• 4 Analog Input connector
• 5 QR code for technical documentation
• 6 Slot for Backup Battery
• 7 Slot for Micro SDigital Input Connector
• 8 Run/Stop Switch lot for Backup Battery
• 9 Mini Usb for connecting a PC
• 10 Bus Connector for Expantion Module
• 11 Lamp Status for PLC,I/O and Comm
• 12 Digital Output Connector
• 13 Digital Input Connector
• 14 Dclip for Locking symmetrical ring
7
M221 Modular
Number of..
Product Reference Power Supply Comm Port
Inputs Outputs
TM221M16T/G 24 Vdc 1 SL 8 7 Relay

TM221M16R/G 24 Vdc 1 SL 8 7 Transistor

TM221M32TK 24 Vdc 1 SL 16 10 Relay

TM221ME16T/G 24 Vdc 1 SL + 1 ETH 8 8 Transistor

TM221ME16R/G 24 Vdc 1 SL + 1 ETH 8 8 Relay

TM221ME32TK 24 Vdc 1 SL + 1 ETH 16 16 Transistor

8
M221 Expansions
TM3 I/O Module :

TM3 Expert IO Module

Safety Remote I/O

Expansions Expansions

Digital / Analog Analog /

Expansions Temperature
Expansions
Motor Stater
Expansions

9
Digital Input Expansions

Module Name Reference Channels Type Terminal Type

16 Point Input TM3Di16K 16 24 Vdc HE10 Connector

16 Point Input TM3Di16/G 16 24 Vdc Terminal Block

32 Point Input TM3DI32K 32 24 Vdc HE10 Connector

8 Point Input TM3DI8A 4 X 2 Common 220 Vac Terminal Block

8 Point Input TM3DI8/G 8 24 VDC Terminal Block

10
Digital Output Expansions

Module Name Reference Channels Type Terminal Type

16 Point Output TM3DQ16R/G 16 Relay Terminal Block

16 Point Output TM3DQ16TK 16 Source Transistor HE10 Connector

16 Point Output TM3DQ16T/G 16 Source Transistor Terminal Block

16 Point Output TM3DQ16UK 16 SinkTransistor HE10 Connector

16 Point Output TM3DQ16U/G 16 Sink Transistor Terminal Block

32 Point Output TM3DQ32TK 32 Source Transistor HE10 Connector

32 Point Output TM3DQ32UK 32 Sink Transistor HE10 Connector

8 Point Output TM2DDO8R/G 8 Relay Terminal Block

8 Point Output TM3DQ8T/G 8 Source Transistor Terminal Block

8 Point Output TM3DQ8U/G 8 Sink Transistor Terminal Block

11
Digital Mixed Expansions

Module Name Reference Channels Type Terminal Type

16 Inputs 24 VDC
16 Point Input & 8 Output TM3DM24R/G Terminal Block

8 Outputs Relay

4 Inputs 24 VDC
4 Point Input & 4 Output TM3DM8R/G Terminal Block

4 Outputs Relay

Terminal Block HE10 Connector

12
Analog Expansions
Terminal
Module Name Reference Channels Details Type
 
2 Inputs TM3AI2H/G 2 Inputs 16 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA
 
 
4 Inputs TM3AI4/G 4 Inputs 12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA
 
 
8 Inputs TM3AI8/G 8 Inputs 12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA
 
4 Inputs 12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA Terminal Block
4 Inputs / 2 Output TM3AM6/G
2 Output 12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA  
 
2 Outputs TM3AQ2/G 2 Outputs 12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA
 
 
4 Outputs TM3AQ4/G 4 Outputs 12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA
 
16 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA  
4 Inputs TM3TI4/G 4 Inputs
NI100,NI1000,PT100,PT1000,Thermocople

8 Inputs TM3TI8/G 8 Inputs NI100,NI1000,PT100,PT1000,Thermocople

+ - 10V, 0-10 Volt, 0-20 mA, 4-20 mA /

2 Inputs
2 Inputs / 1 Output TM3TM3/G Temperature
1 Output + - 10V, 0-10 Volt, 0-20 mA, 4-20 mA

13
M221 Catridges
Module Name Reference Type Feature
Analog Input TMC2AI2 Analog 2 Voltage or Current Input
Analog Curent Output TM22AQ2C Analog 1 Function, CAT 4
Analog Voltage Output TM22AQ2V Analog 2 Function, CAT 3
Conveying Aplication TMC2CONV01 Serial Line Serial for Conveying Aplication
Hoisting Application TMC2HOIS01 Analog Loadcell for Hoisting Application
Packaging Application TMCPACK01 Analog Analog Input for Packaging Application
Serial Line TMC2SL1 Serial Line 1 Serial Line
Temperature TMC2TI2 Analog 2 Temperature Input
Graphic Display TMH2GDB Option Monitoring Screen

Analog Catridge Serial Catridge Temperature Hoisting Graphic Display

Catridge Catridge Unit
14
M221 Hardware Expansions

15
M221 Wiring Schematic – CPU Input

16
M221 Wiring Schematic – CPU Output

17
M221 Wiring Schematic – Output Relay
TM3DQ16R Wiring Diagrams

18
M221 Wiring Schematic – Analog
TM3TI4 Wiring Diagrams

19
M221 Wiring Schematic – Analog
TM3AQ4 Wiring Diagrams

20
Troubleshooting & Maintenance

Backup Battery

Run/Stop Switch

PLC and I/O Status

Slot Micro SD

Power Supply I/O Removeable Terminal

21
Troubleshooting & Maintenance
Troubleshooting using The Controller’s LED’s (PLC’s Condition)

22
Pengalamatan I/O

Digital : Analog :
%I x . y %IW x . y
%Q x . y %QW x . y
I : Input
Q : Output
x : Base (0) / Expansion (1-14) I/0
y : I/O channel number

23
Contoh
CPU 1 2 3

40 IO = 24 DI + 16 DO 16 DO 4 AI 4 AO

  CPU Exp 1 Exp 2 Exp 3

Address %IW2.0 -
Input %I0.0 - %I0.23   %IW2.3  
Address %QW3.0 -
Output %Q0.0 - %Q0.15 %Q1.0 - %Q1.15   %QW3.3
24
Pengalamatan Memory Bit

Format :
%Mi
%Si
i : Number
M : Memory Bit
(Range : %M0 - %M1024)
S : System Bit
(Range : %S0 - %S159)

25
Pengalamatan Memory Word
Format :
%MWi
%SWi
%KWi
W : Word (16 bit) Range :
I : Number MW : %MW0 - %MW7999
M : Memory SW : %SW0 - %SW233
S : System KW : %KW0 - %KW511
K : Konstan

26
Contoh

• %MW15 = memory word no 15

• %KW26 = constant word no 26
• %SW30 = system word no 30 --> fungsi tertentu
• %M10= memory bit no10
• %S6 = system bit no 6 ---> fungsi tertentu

27
SoMachine Basic
• SoMachine Basic adalah software untuk memprogram M221
• Software ini dapat digunakan untuk memprogram semua type
PLC M221
• Software ini GRATIS (hanya butuh registrasi online untuk
penggunaan lebih dari 30 hari)
• Versi terbaru 1.4

28
SoMachine Basic, Computer and M221

SoMachine Basic

RS 232 / RS485 Cable

RJ45 – Ethernet Cable

Mini USB Cable

29
SoMachine Basic Overview

30
Create A New Project (1)
• Buka software SoMachine Basic

• Klik Create a new project

31
Create A New Project (2)
• Ganti CPU PLC menjadi TM221CE40T

• Klik YES

32
Create A New Project (3)
• Tambahkan module berikut :
– TM3DQ16R (1)
– TM3TI4 (2)
– TM3AQ4 (3)

1 2 3

33
Create A New Project (4)
• Setting Analog Input :

• Setting Analog Output :

34
Create A New Project (5)
• Setting Ethernet Address

192 . 168 . 0 . 10
255 . 255 . 255 . 0

35
Create A New Project (6)
• Save konfigurasi PLC yang sudah dibuat (misal : PLC1)

• PLC telah siap diprogram

36
Create A New Project (7)
• Klik tab Programming

• Buat Ladder Diagram berikut ini :

%I0.15 %Q1.0

37
Create A New Project (8)
• Pastikan kabel USB sudah terhubung antara PC dan PLC
• Klik tab Commissioning

• Klik M221 Controller (USB), kemudian klik Login

38
Create A New Project (9)
• Klik PC to Controller (download)

• Klik OK

39
Create A New Project (10)
• Klik Start Controller

• Klik OK

40
Create A New Project (11)
• Tes program yang sudah dibuat !

• Klik tab Programming untuk melihat animasi program

41
Create A New Project (12)
• Untuk disconnect PC dengan PLC, caranya klik tab
Commissioning, kemudian klik Logout

• Save program yang sudah dibuat

42
Instruksi Timer pada PLC M221

1
Comment, Symbol, Timer Number

2 Output
Input
Timer Timer

Timer
3 Description

43
Blok Fungsi Timer
Parameter Label Value
Comment - Comment / Info untuk block Timer
Symbol - Nama block Timer
Timer Number %TMi 0 s/d 255
Jenis TON On-delay (by default)
TOF Off-delay
TP Pulse
Time Base TB 1 Min (default), 1 s, 100 ms, 10 ms
Preset Value Preset Alamat ini dapat diisi dengan nilai antara 0-9999. nilai pada alamat ini
(%TMi.P) dapat dibaca dan ditulis. Perioda = %TMi.P x TB.
Current Value %TMi.V Alamat ini akan increment dari 0 hingga nilai preset tercapai ketika timer
aktif. Nilai pada alamat ini dapat dibaca tetapi tidak dapat ditulis.
Setting Input IN Timer mulai aktif saat rising edge (TON dan TP) dan falling edge (TOF)
(atau perintah)
Timer Output Q Nilai output ini akan bernilai 1 sesuai dengan fungsi dari jenis timernya.

44
Jenis Timer
TON

TP

TOF

t : konstanta / preset timer

45
Contoh Program Timer untuk PLC M221

Timer On Delay dengan preset 5 detik,

diaktifkan oleh Input %I0.0 dan Output Timer di %Q0.0

46
Instruksi Counter pada PLC M221
Counter Number
1
Input Counter

Output Counter
Counter
Decription
4
2
3

47
Blok Fungsi Counter
Parameter Label Value
Comment - Comment / Info untuk block Counter
Symbol - Nama block Counter
Counter Number %Ci 0 s/d 255
Preset Value Preset Nilainya diantara 0-9999. nilai alamat ini dapat dibaca dan ditulis.
(%Ci.P)
Current Value %Ci.V Nilai pada alamat ini akan di increment atau decrement tergantung
input dari CU atau CD. Nilai pada alamat ini dapat dibaca tetapi tidak
dapat ditulis.
Reset input (or insturction) R Jika diberi input 1 maka %Ci.V = 0
Set input (or instruction) S Jika diberi input 1 maka %Ci.V = %Ci.P
Upcount input (or instruction) CU Setiap ada input rising edge maka nilai %Ci.V akan di increment
Downcount input (or instruction) CD Setiap ada input rising edge maka nilai %Ci.V akan di decrement
Underflow output E Output akan aktif jika %Ci.V bernilai negatif (%Ci.V sudah bernilai 0 lalu
CD diberi rising edge maka nilai %Ci.V = 9999)
Preset output reached D Output akan bernilai 1 jika dan hanya jika %Ci.V = %Ci,P
Overflow output F Output akan aktif jika %Ci.V bernilai 10000 (%Ci.V sudah bernilai 9999
lalu CU diberi rising edge maka nilai %Ci.V = 0)

48
Contoh Program Counter pada PLC M221

%I0.0 : Reset Counter %Q0.0 : On ketika 0  9999

%I0.1 : Set %Q0.1 : On ketika %C0.V = 5
%I0.2 : Counter Up %Q0.2 : On ketika 9999  0
%I0.3 : Counter Down

49
Variable Speed Drive (VSD) / Inverter

50
VSD Principle

51
Schneider - VSD Product

ATV61 ATV71

ATV312
ATV212

ATV12

52
ATV312 (1)

from 0.18 kW up to 15 kW

1 phase : 240V
3 phases : 240 / 400V / 600V

Compact format on all frames

Same HMI as ATV12 and ATV32

53
ATV312 – Wiring Power

Example

R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 V/T2 W/T3

Motor output

Ground DC bus + DC bus -

terminal
Breaking resistor

Power term. for ATV312…M2

Power term. for ATV312…M3, N4, S6

54
 COM
AI1

CLI
Sink
10V

Source
AI2 AI3
COM
AOV
AOC

Connector RJ45
R1A
24V LI4 R1B
LI1 LI5 R1C
LI2 LI6 R2A
LI3 CLI R2C
ATV312 – Wiring Control (1)

55
ATV312 – Wiring Control (2)

Source
CLI

COM
Sink

x
x
x

COM
Sink

CLI

LI1
Source CLI

24V
24V

LI3
LI1
LI2
LI1
LI2
LI3

PLC

Connect LI to 24V to activate Connect LI to 0V to activate Using PLC transistor output

56
ATV312 – Wiring Control (3)

2 wires

COM

AOC
AOV

R1C

R2C
R1A
R1B

R2A
2 directions

AI3
Source
Positive logic CLI
Sink
PLC

COM

10V

CLI
AI2
AI1

LI4
LI5
LI6
Reference

24V
LI1
LI2
LI3
Control

FW RV

57
Rotary Encoder

58
Rotary Encoder to PLC

Rotary Encoder Cable :

Brown : 24 VDC
Blue : 0 VDC
Black : Out A
White : Out B
Orange : Out Z (Not Used)

Rotary Encoder

Input PLC

59
Power Meter

60
How many of you are still doing this?

61
PM5000 (1)
  PM5100 PM5300 PM5500
Features and Options PM5100 PM5110 PM5310 PM5320 PM5330 PM5340 PM5560 PM5563
Installation                
Fast installation, panel mount with integrated display ■ ■ ■ ■ ■ ■ ■ –
Fast installation, DIN rail mountable – – – – – – – ■
Accuracy CI 0.5 CI 0.5 CI 0.5 CI 0.5 CI 0.5 CI 0.5 CI 0.2 CI 0.2
Display
Backlit LCD, multilingual, bar graphs, 6 lines, 4 concurrent ■ ■ ■ ■ ■ ■ ■ –
values
Remote display (optional) – – – – – – – ■
Power and energy metering                
3-phase voltage, current, power, demand, energy, ■ ■ ■ ■ ■ ■ ■ ■
frequency, power factor
Multi-tariff – – 4 4 4 4 8 8
Power quality analysis                
THD, thd, TDD ■ ■ ■ ■ ■ ■ ■ ■
Harmonics, individual (odd) up to 15th 15th 31st 31st 31st 31st 63rd 63rd
I/Os and relays                
I/Os 1DO 1DO 2DI/2DO 2DI/2DO 2DI/2DO 2DI/2DO 4DI/2DO 4DI/2DO
Relays 0 0 0 0 2 2 0 0
Alarms and control                
Alarms 33 33 35 35 35 35 52 52
Set point response time, seconds 1 1 1 1 1 1 1 1
Single and multi-condition alarms – – ■ ■ ■ ■ ■ ■
Boolean alarm logic – – – – – – ■ ■
Communications                
Serial ports with Modbus protocol – 1 1 – 1 – 1 1
Ethernet port with Modbus TCP protocol – – – 1 – 1 2** 2**
Ethernet to serial gateway – – – – – – ■ ■
MID ready compliance,      
  PM5111   PM5331   PM5341  PM5561  
EN50470-1/3, Annex B and Annex D Class C

62
PM5000 (2)

63
PM5350 – Modbus Register

Register - Base 0 Type

Current A 2999 32 bit INT
Current B 3001 32 bit INT
Current C 3003 32 bit INT
Voltage A-B 3019 32 bit INT
Voltage B-C 3021 32 bit INT
Voltage C-A 3023 32 bit INT
Voltage A-N 3027 32 bit INT
Voltage B-N 3029 32 bit INT
Voltage C-N 3031 32 bit INT
Frequency 3109 32 bit INT

64
Human Machine Interface (HMI)

KONTROL

PROSES PROSES

SISTEM KONTROL

 Sistem Monitor HMI/SCADA menyediakan tampilan berupa software yang

mudah untuk dimengerti operator dengan sebuah proses
 Tampilan berupa software HMI ke Proses via screen/keypad atau touch
screen
65
Schneider - HMI Product

66
HMI Magelis communication ports

COM1 (RS-232)

USB1
COM2 (RS-485)

Ethernet

67
Vijeo Designer Software for HMI Magelis

68
Create a New Project (1)

• Buka Vijeo Designer

• Klik Create new Project
• Klik Next

69
Create a New Project (2)

• Ketik nama project, misal Training HMI

• Klik Next

70
Create a New Project (3)

• Pilih Target HMI yang akan di program, misal

HMIGTO series, model HMIGTO2310
• Klik Next

71
Create a New Project (4)

• Masukkan IP Address HMI (192.168.0.50)

• Masukkan Subnet (255.255.255.0)
• Klik Next

72
Create a New Project (5)

• Klik Add untuk memilih Driver PLC yang ingin

digunakan

73
Create a New Project (6)

• Pilih Driver yang akan digunakan (Manufacturer,

Driver, dan Equipment )  Modbus TCP/IP
• Klik OK

74
Create a New Project (7)

• Terakhir, Klik Finish

75
Setting Communication (1)

• Klik ganda ModbusEquipment01,

pada jendela Navigator

76
Setting Communication (2)
• Masukkan IP Address PLC yang akan di monitoring
misal : 192.168.0.10
• Klik IEC61131 Syntax
• Pilih Low Word First
• Klik OK

77
Setting Communication (3)

• Klik Yes

78
Create Variables (1)
• BOOL : Digital Off / On  0 / 1
• INT / Integer : Data Range -32768 s/d 32767
• UINT (Unsigned INT) : Data Range 0 – 65535
• DINT (Double INT) : Data Range -2147483648 s/d
2147483647
• UDINT (Unsigned DINT) : Data Range 0 – 4294967295
• REAL : Decimal Range -3.4028e+038 s/d 3.4028e+038
• STRING : Character 2 - 100

79
Create Variables (2)

• Klik ganda Varaibles,

pada jendela Navigator

80
Create Variables (3)

• Klik tanda

81
Create Variables (4)
• Ketik nama variable yang ingin dibuat
• Pilih Data type (BOOL / INT)
• Ketik Device Address
• Kemudian Klik OK

82
Create Variables (5)
• Contoh variable untuk INT

83
Create Variables (6)
• Buat variable berikut ini :

Variable Name Data Type Device Address

Start1 BOOL %M0
Motor1 BOOL %M10
Timer1_Value INT %MW0
TImer1_Preset INT %MW1

84
Command (1)

• Klik ganda 1:Panel1,

pada jendela Navigator

85
Command (2)

• Klik Switch
• Kemudian gambar kotak,
menggunakan mouse
di layar hitam

86
Command (3)

• Akan muncul jendela

• Pada category, pilih Bitmap
• Style : 10002
• Operation : Bit
• Operation : Momentary ON
• Destination : Start1
(Jangan diketik, tapi pilih
dari klik simbol lampu)
• Klik Add, kemudian klik OK

87
Command (4)

• Hasil nya menjadi seperti berikut ini :

88
Animation (1)

• Klik Lamp
• Kemudian gambar kotak,
menggunakan mouse
di layar hitam

89
Animation (2)

• Pada category, pilih Bitmap

• Style : 00005
• Variable : Motor1 (Jangan diketik, tapi pilih dari
klik simbol lampu)
• Klik OK

90
Animation (3)

• Hasil nya menjadi seperti berikut ini :

91
Numeric Display (1)

• Klik Numeric Display

• Kemudian gambar kotak,
menggunakan mouse
di layar hitam

92
Numeric Display (2)

• Pada Style, pilih : 00026

• Variable : Timer1_Value (Jangan diketik, tapi
pilih dari klik simbol lampu)
• Display Digits : 2
• Klik OK

93
Numeric Display (3)

• Hasil nya menjadi seperti berikut ini :

94
Numeric Display Input Mode (1)

• Klik Numeric Display

• Kemudian gambar kotak,
menggunakan mouse
di layar hitam

95
Numeric Display Input Mode (2)
• Pada Style, pilih : 00026
• Variable : Timer1_Preset (Jangan diketik, tapi
pilih dari klik simbol lampu)
• Display Digits : 2
• Klik Enable Input Mode
• Klik OK

96
Numeric Display Input Mode (3)

• Hasil nya menjadi seperti berikut ini :

97
Download Program–Cable Ethernet (1)
• Pastikan PC sudah terhubung menggunakan kabel Ethernet
dengan HMI melalui Ethernet Switch
• Klik Download, kemudian pilih Ethernet di jendela Property
Inspector

98
Download Program–Cable Ethernet (2)

• Pastikan IP Address sudah sesuai dengan IP HMI dan

PC sudah bisa “ping” ke IP Address tsb
(misal Program / Run / Ping 192.168.0.50 )

99
Download Program–Cable Ethernet (3)

• Klik Build / Download Target

100
Export Project (1)

• Jika project yang dibuat sudah Final, sebaiknya

project di Export untuk memudahkan
penyimpanan dan jika ingin digunakan lagi

• Buka project yang ingin di export

• Save project dengan File / Save Project

101
Export Project (2)

• Close Program melalui File / Close Project

102
Export Project (3)

• Klik kanan pada project yang ingin di Export

• Pilih Export Project
• Tentukan nama file dan
lokasi penyimpanan,
kemudian klik Save

103
Export Project (4)

• Jika berhasil, maka akan muncul jendela :

104
Import Project (1)

• Untuk inport project dari komputer lain / project

yang sudah pernah dibuat

• Pastikan tidak ada project yang sedang dibuka di

Vijeo Designer atau tutup project yang sedang
dibuka menggunakan File / Close Project

105
Import Project (2)

• Klik File / Import Project

106
Import Project (3)

• Kemudian pilih nama dan lokasi file project yang

ingin di import, klik Open

107
Servo and Stepper Motor
Characteristics Servo Motor Stepper
The cost for a servo motor and servo motor This feature would have to go to stepper
Cost system is higher than that of a stepper motor motors. Steppers are generally cheaper than
system with equal power rating. servo motors that have the same power rating.
Servo motors are availible in a wide variety of Stepper motors do not have as many size
frame sizes, from small to large motors capable of selections as servo motors in the large sizes.
Frame Sizes running huge machines. Many of the motors However stepper motors may still be found in
come in NEMA standard sized. a variety of NEMA frame sizes.
Servo motors require tuning of the (PID) closed Stepper motors are almost plug-and-play. They
Setup Complexity loop variable circuit to obtain correct motor require only the motor wires to be wired to the
function. stepper motor driver.
The brushes on servo motors must be replaced The bearing on stepper motors are the only
Motor Life every 2000 hours of operation. Also encoders may wearing parts. That gives stepper motors a
need replacing. slight edge on life.
Servo motors will do fine with low speed
Stepper motors provide most torque at low
Low Speed High Torque applications given low friction and the correct
speed (RPM).
gear ratio
Stepper motors lose up to 80% of their
Servo motors maintain their rated torque to about
High speed High Torque 90% of their no load RPM.
maximum torque at 90% of their maximum
RPM.
Since the current draw of a servo motor is
Stepper motors draw excess current regardless
Least Heat production proportional to the load applied, heat production
of load. The excess power is dissipated as heat.
is very low.
Servo motors are not as readily available to the Stepper motors are far easier to find than
Availability masses as are stepper motors. quality servo motors.
Servo motors are more mechanically complex due Stepper motors are very simple in design with
Motor Simplicity to their internal parts and the external encoders. no designed consumable parts.

108
Schneider - Servo and Stepper Motor Product

109
Servo ILA2 and Stepper ILS2

110
Stepper ILS2 – Modbus Register

Data Type Register - Based 0 JOG Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor  
Mode DINT %MW6918 -1
Jog_Direction UDINT %MW6930 0 = Stop 1 = Forward 2 = Reverse
Jog_Speed UDINT %MW10504 0 - 1000 RPM
Position_Target DINT %MW6940      

Position_Speed UDINT %MW6942      

Data Type Register - Based 0 POSITION Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor 7F = Start Motor
Mode DINT %MW6918 1
Jog_Direction UDINT %MW6930      

Jog_Speed UDINT %MW10504      

Position_Target DINT %MW6940 -600.000.000 - 600.000.000

Position_Speed UDINT %MW6942 0 - 1000 RPM
111
Servo ILA2 – Modbus Register

Data Type Register - Based 0 JOG Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor  
Mode DINT %MW6918 -1
Jog_Direction UDINT %MW6930 0 = Stop 1 = Forward 2 = Reverse
Jog_Speed UDINT %MW10504 0 - 3000 RPM
Position_Target DINT %MW6940      
Position_Speed UDINT %MW6942      
Position_Actual DINT %MW7706      

Data Type Register - Based 0 POSITION Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor 7F = Start Motor
Mode DINT %MW6918 1
Jog_Direction UDINT %MW6930      
Jog_Speed UDINT %MW10504      
Position_Target DINT %MW6940 -600.000.000 - 600.000.000
Position_Speed UDINT %MW6942 0 - 3000 RPM
Position_Actual DINT %MW7706 -600.000.000 - 600.000.000

112
Definition of SCADA

• Supervisory Control And Data Acquisition

* Suatu sistem komputer untuk mengumpulkan dan
menganalisa data secara real time.

SCADA digunakan untuk mengawasi dan mengatur Plant atau

peralatan di industri, seperti telekomunikasi, pengolahan air
dan limbah, kilang minyak dan gas, dan transportasi.

113
Visualisation

114
SCADA

 Supervisory Control And Data Acquisition

* Supervisory Control  NOT Control
* Data Acquisition  In real time

Network

115
Citect SCADA Product

 Market Share
• Lebih dari 90% menguasai market share Australia.
• Sekitar 5% digunakan pada market share dunia.
 Age & maturity of the product
• Dipergunakan pertama kali pada pertengahan tahun 1980an.
• Tahun 2006 diakusisi oleh Schneider Electric
• Versi terbaru adalah V2015 diperkenalkan pada 2015.
 Strengths
• Mampu digunakan dengan PLC dari berbagai macam vendor.
• Mampu digunakan untuk suatu sistem yang rumit.

116
Licensing

 Dihitung berdasarkan jumlah point.

 75, 150, 500, 1500, 5000, 15000, unlimited.
 1 point = 1 variable tag yang terhubung dengan device
eksternal yang digunakan pada project.

 Client Access Licences (CALs)

 Full : Server or Display Client
 Manager : Read Only (not for Servers)
 Internet Display, Internet Manager
 Server-side (floating) licences

117
The Vijeo Citect Environment
 Dibagi menjadi 2 bagian:
 Runtime System

 Configuration Environment
 Citect Explorer

 Citect Project Editor

 Citect Graphics Builder

118
Citect Explorer
 Otomatis menjalankan dan menghentikan Citect Project
Editor dan Citect Graphics Builder.
 Untuk memilih dan mengatur project.
 Membuat project, menghapus, Backup dan Restore project.
 Menjalankan aplikasi lainnya, seperti Cicode Editor.

119
Citect Project Editor
 Membuat dan mengatur database Vijeo Citect yang berisi
informasi dari project Vijeo Citect
 Tidak dapat digunakan untuk membuat halaman graphics.
 Melihat semua informasi dari project Vijeo Citect.

120
Citect Graphics Builder
 Digunakan untuk membuat tampilan halaman SCADA pada
suatu project.

121
Langkah – Langkah membuat Aplikasi baru VijeoCitect

1. Citect Explorer, buat project baru

2. Project Editor, buat Communication
3. Project Editor, buat Equipment
4. Project Editor, buat Variable
5. Graphic Builder, buat Gambar

122
Create A New Project (1)
• Klik ganda VijeoCitect Explorer

• 3 Program akan muncul :

– Citect Project Editor
– Citect Explorer
– Citect Graphics Builder

123
Create A New Project (2)
• Pada Citect Explorer, klik File / New Project

• Isi nama project : SCADA

• Pilih project : SxW_Style_1_HD768

124
Create A New Project (3)
• Pindah ke Citect Project Editor
• Klik Tools / Option

• Pastikan opsi Display equipment… tidak di-centang

125
Create A New Project (4)
• Klik Communication / Express Wizard

• Klik Next

126
Create A New Project (5)
• Klik Next

• Klik Next

127
Create A New Project (6)
• Klik Next

• Pilih Twido / Modbus TCP, kemudian klik Next

128
Create A New Project (7)
• Masukkan IP Address PLC yang mau dimonitoring
• Masukkan Port : 502  no port Modbus TCP

129
Create A New Project (8)
• Klik Next

• Klik Finish

130
Create A New Project (9)
• Klik Equipment / Equipment

• Isi sesuai gambar berikut :

131
Create A New Project (10)
• Klik Tag / Variable Tags

• Isi sesuai gambar berikut :

132
Create A New Project (11)
• Tambahkan variable tag berikut ini :

133
Variable Tag Data Type

134
Create A New Project (12)
• Klik File / Compile

• Pastikan tidak ada error / warning, kemudian klik OK

135
Create A New Project (13)
• Pindah ke Citect Graphic Builder
• Klik File / New

• Klik Page

136
Create A New Project (14)
• Pilih sesuai gambar berikut :

137
Drawing Objects
Free hand Line

Rectangle Oval

Polygon Pipe

Text tool Numeric

Button Symbol Set

Trend Cicode Object

Symbol Genie
Active X Control Process Analyst

Database Exchange Web Gate

138
Create A New Project (15)
• Gambar object berikut ini :

Symbol Set

Button

Text Tool Numeric

Text Tool Numeric

139
Create A New Project (16)
• Setting Button sesuai gambar berikut

140
Create A New Project (17)
• Setting Button sesuai gambar berikut

141
Create A New Project (18)
• Setting Symbol Set sesuai gambar berikut

142
Create A New Project (19)
• Setting Numeric-1 sesuai gambar berikut

143
Create A New Project (20)
• Setting Numeric-2 sesuai gambar berikut

144
Create A New Project (21)
• Setting Numeric-2 sesuai gambar berikut

145
Create A New Project (22)
• Klik File / Save as

• Beri nama page : Page1, kemudian klik OK

146
Create A New Project (23)
• Klik File / Compile
• Pastikan tidak ada error / warning, kemudian klik Run

147
Create A New Project (24)
• Klik Continue

• Klik OK

148