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transformer
A transformer is static (or stationary) piece of
apparatus which:
1.Transfers electric power from one circuit to
another.
2.It does so without a change in frequency.
3.The principle is based on mutual induction
between two circuits linked by a common
magnetic flux.
Basic parts of a transformer
Basically a transformer consists o f a :
1.A primary coil or winding.
2.A secondary coil or winding.
3.A core that supports the coils or the
windings
Transformer construction
A)Magnetic Circuit:
The core provides closed path for flux. It is made up of CRGO
insulated laminations. (CRGO has iron loss of about 1.3 W / Kg at
1.6 Tesla )
B)Electric Circuit:
Winding, insulation & bracing are constructional parts of electrical
circuit of transformers. This is the most vulnerable part of
transformer because of direct association with power system.
Must be designed to withstand voltage stress resulting from system
fault, transient over voltage and thermal stresses (lightening or
switching surges)
Transformer construction
Insulation:
Commonly used material are -
Paper or press board
Oil is used as insulating medium
Insulating varnish applied to make coil mechanically
strong.
C) Terminal:
Leads :
D) Transformer tank
Cooling:
Types of Cooling:
E) Protective devices :
Various protective devices mounted on transformer are as
follows:
Bucchholz Relay Gas actuated relay, Transformer
Internal fault.
WTI/OTI Provided for alarm and / OR trip
against over load
PR Device To release internal pressure
generated in the transformer
during fault.
MOG Alarm when oil level is low
Oil Surge Relay To release actual pressure
generated during fault in OLTC
Accessories & their functions
WTI pot :mounted at top of transformer tank. Oil in pot is temp. of top
oil.
Imae coil:Heater coil and develops additional hear raising temperature of
oil incide heater coil.
WTI CT:
Mounted on one of the line lead with secondary connected to image coil
WTI: The bulb of the WTI is immersed in oil inside image col
.Temperature of this oil is dependent on top oil temperature and load on
transformer.
Accessories & their functions
Buchholz Relay : Gas & oil operated relay detects formation of
gas or development of sudden pressure inside the oil of transformer.
Any electrical fault inside the transformer is accompanied by
evolution of gas.
Pressure Relief Device: This is provided to relieve the internal
pressure in the event of major fault within the transformer.
Radiators :
The function of radiator is to limit the temperature of oil and winding by
dissipating heat that is generated due to losses within transformer while in
service.
When transformer is in operation warm oil rises and enters the radiator
from the top valve cools and then descend to enter the bottom of the
tank.
Physical contamination:
Release of fibrous impurities by paper, pressboard, wood and
cotton tapes in contact with oil for longer period at elevated
temperatures.
Due to dissolution of varnish .
Due to foreign matters like dust, metallic particles and other
solid impurities
Due to moisture
Condition monitoring of
transformer oil
Effects:
Life is reduced by high sludge formation.
Electrical properties of insulating oil get disturbed
due to conductivity of suspended particles.
Chemical deterioration:
It is due to oxidation.
Effects of oxidation:
Results in acids, sludge .Acid attack solid insulation
and metal. Sludge causes poor thermal conduction
and mechanical hindrance to proper oil circulation.
Condition monitoring of
transformer oil
Contamination of gases:
Gases are present in oil due to following:
Those which dissolve in the oil from atmosphere.
Those which are generated inside due to thermal
decomposition of oil, decomposition of oil by arcing.
Effects of gases:
The ignition of inflammable gases can be causes by
corona occurring in th air space or arcing.
Transformer oil testing
M = Dp x m
Where
M= molecular weight of the polymer
Dp = the degree of polymerization
and m = the molecular weight of monomer.
Degree of polymerization (DP)
DP value 1000 to 1500 i.e,1000 to 1500
glucose units are present in cellulose
molecule.
Degradation of paper is due to temperature,
water ad oxygen.
When DP value<300,paer becomes brittle
and more suspectible to failure.
DP relates directly to cellulosic degradation
Correlation between Dp and Furan
The absolute correlation of Furan to DP is
difficult, but can be related fairly accurately
extent through an empirical formula.
DC Voltage RL
source RA
Absorption current
Conduction or leakage
current
V L-L + 1 M
Polarisation index
measurements
Polarisation Index=600sec IR value/60 sec IR value
A
C = ----
d
Void /impurities may discharge partially during a voltage apication
and the effective distance between eectrodes ncreases.
HENCE C WILL INCREASE WITH INCREASE IN VOLTAGE,
WHICH INDICATES PRESENCE OF PD AND THE DETERIORATION
OF INSULATION
A ELECTRODE
DIELECTRIC
d
ELECTRODE
TAN MEASUREMENTS
90
v v
100
98 1 Accelerated Ageing
Life in Hours
10 104 2
110 4
1
Normal Ageing
0.1
80 92 104 116 128 140
Winding Temperature in Deg C
Transformer - Protections
For normal duty cycle, current shall not exceed 150% I RAT
For emergency duty, current can exceed 150% I RAT provided
associated cables, switch gear, tap changers, bushings etc. are
suitable rated.
Under no circumstances,
Winding shall exceed 140 deg.c
Buchholz Protection:
Relay installed in the pipe line between transformer tank and
conservator
Two Floats
Upper float = responds to slow accumulation of gas due to mild or
incipient faults – for alarm
Lower float (Vane) – responds to oil surge caused by major internal
faults – for trip
Relay mounting precautions
Gas shall freely pass up the pipe work
Extra turbulence shall not be induced in oil stream
Relay shall be mounted on straight run of pipe line which should
slope from transformer to conservator at an angle of 5 deg.
Operating time: 100 to 200 milliseconds
Petcock provided on top of housing to draw accumulated gas for
analysis
Transformer - Protections
Buchholz Protection:
Gas actuated relay
Popularly used in all countries except USA
Used to detect incipient faults which may lead to major damage if
allowed to continue
Some Examples:
Hot spots on the core due to short in lamination insulation
Core bolt insulation failure
Faulty joints
Inter turn faults
Loss of oil due to leakage
Depends for its operation on the fact that most internal faults
generate gases.
Maintenance Schedule