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PMQP PPT Se A 23
PMQP PPT Se A 23
STATISTICAL QUALITY
CONTROL
Statistical process control is a method of quality control
which employs statistical methods to monitor and control a
process. This helps to ensure that the process operates
efficiently, producing more specification-conforming
products with less waste
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CHARACTERISTICS OF S.Q.C.-:
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• CAUSES OF VARIATIONS IN QUALITY-:
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METHODS OF S.Q.C.-:
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A CONTROL CHART IS A TIME PLOT OF A STATISTIC, SUCH AS A
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SAMPLE MEAN, RANGE, STANDARD DEVIATION, OR PROPORTION,
WITH A CENTER LINE AND UPPER AND LOWER CONTROL LIMITS.
THE LIMITS GIVE THE DESIRED RANGE OF VALUES FOR THE
STATISTIC. WHEN THE STATISTIC IS OUTSIDE THE BOUNDS, OR
WHEN ITS TIME PLOT REVEALS CERTAIN PATTERNS, THE PROCESS
MAY BE OUT OF CONTROL.
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PURPOSE & USES OF CONTROL 7
CHARTS
1. HELPS IN DETERMINING THE QUALITY STANDARD
OF THE PRODUCTS.
2. HELPS IN DETECTING THE CHANCE & ASSIGNABLE
VARIATIONS IN THE QUALITY STANDARDS BY
SETTING TWO CONTROL LIMITS.
3. REVEALS VARIATIONS IN THE QUALITY
STANDARDS OF THE PRODUCTS FROM THE DESIRED
LEVEL.
4. INDICATES WHETHER THE PRODUCTION PROCESS
IS IN CONTROL OR NOT.
5. ENSURES LESS INSPECTION COST & TIME IN THE
PROCESS CONTROL.
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CONTROL CHATS FOR VARIABLES
V CHART/ MEAN CHART-: THIS CHART IS
CONSTRUCTED FOR CONTROLLING THE
VARIATIONS IN THE AVERAGE QUALITY
STANDARD OF THE PRODUCTS IN A
PRODUCTION PROCESS.
R-CHART-: THIS CHART IS CONSTRUCTED FOR
CONTROLLING THE VARIATIONS IN THE
DISPERSION OR VARIABILITY OF THE QUALITY
STANDARDS OF THE PRODUCTS IN A
PRODUCTION PROCESS.
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CONTROL CHARTS FOR ATTRIBUTES-:
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P-CHART-: THIS CHART IS CONSTRUCTED FOR
CONTROLLING THE QUALITY STANDARD IN THE
AVERAGE FRACTION DEFECTIVE OF THE PRODUCTS
IN A PROCESS WHEN THE OBSERVED SAMPLE ITEMS
ARE CLASSIFIED INTO DEFECTIVES & NON
DEFECTIVES.
NP-CHART-: THIS CHART IS CONSTRUCTED FOR
CONTROLLING THE QUALITY STANDARD OF
ATTRIBUTES IN A PROCESS WHERE THE SAMPLE
SIZE IS EQUAL & IT IS REQUIRED TO PLOT THE NO.
OF DEFECTIVES (NP) IN SAMPLES INSTEAD OF
FRACTION DEFECTIVES (P).
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ACCEPTANCE SAMPLING
MEANING-:
ANOTHER MAJOR AREA OF S.Q.C. IS
"PRODUCT CONTROL" OR "ACCEPTANCE
SAMPLING". IT IS CONCERNED WITH THE
INSPECTION OF MANUFACTURED PRODUCTS.
THE ITEMS ARE INSPECTED TO KNOW
WHETHER TO ACCEPT A LOT OF ITEMS
CONFORMING TO STANDARDS OF QUALITY
OR REJECT A LOT AS NON CONFORMING.
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ADVANTAGES OF S.Q.C.-: 12
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LIMITATIONS-:
➤ IT CANNOT BE USED TO ALL
PRODUCTION PROCESS.
>IT INVOLVES MATHEMATICAL &
STATISTICAL PROBLEMS IN THE PROCESS
OF ANALYSIS & INTERPRETATION OF
VARIATIONS IN QUALITY.
> PROVIDES ONLY AN INFORMATION
SERVICES.
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THANK YOU
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