Professional Documents
Culture Documents
CHAPTER
FIVE
DISCUSSION POINTS:
Introduction to Inventory.
Methods of costing inventory in
manufacturing business.
Job costing illustration.
Process costing illustration.
Long term contract costing.
1
5.1. Introduction to Inventory
• Inventory is the term used for goods bought or manufactured
for resale but as yet unsold.
• Inventory enables the timing difference between production
capacity and customer demand to be smoothed. In other
words, maintaining inventories ensures that a company has
product on hand when it is ordered by customers.
• The cost of inventory includes all costs of purchase, conversion
(i.e., manufacture), and those incurred in bringing the
inventory to its present location and condition.
• Costs of purchase include the cost of the purchased inventories plus
import duties and transportation, less any rebates or discounts.
• Costs of conversion include direct labour and an allocation of both
fixed and variable production overheads.
2
• The matching principle requires a business to adjust for
changes in inventory in its statement of comprehensive income
and statement of financial position.
• On a company's statement of comprehensive income, the
cost of inventories is recorded as “Cost of goods sold” and
on the statement of financial position, it is reported under
current assets as “Inventory.”
• For instance, if the inventory of merchandise on hand at the
end of the year decreased from the balance at the beginning
of the year, an expense must be recognized on the
statement of comprehensive income that reflects the sale of
this merchandise (Cost of goods sold expense) and the new
balance of inventory at year-end must be reflected on the
statement of financial position.
3
5.2. Inventory for a Manufacturing Company
• For a manufacturing company, there are three different types of
inventory:
1. Raw materials
2. Work in process
3. Finished goods
•.
5
• Next, the cost of goods is calculated similarly to that of a merchandising
company. The main difference is that purchases are replaced by cost of
goods manufactured as shown in Exhibit 5.2
7
• Included in the notes to the financial statements would be a
breakdown of the valuation of inventory in the current assets
section of the statement of financial position. This would show
the following:
8
5.3. Flow of Costs
• Exhibits 5.4 show the flow of costs from purchasing to sales for a
manufacturing organization.
Exhibit 5.4 The Flow of Costs in Manufacturing
9
5.4. Valuation of Inventory
• Inventory valuation is important because the determination of
the cost of inventory affects both the cost of goods sold in the
statement of comprehensive income and the inventory
valuation in the statement of financial position.
• The value that companies assign to inventory on both the
statement of comprehensive income and the statement of
financial position must be the lower of cost or net realizable
value (NRV) according to the International Financial Reporting
Standards (IFRS).
• Cost represents the cost of acquiring or manufacturing the
inventory, while (NRV) is the value at which the inventory could
be sold on the open market, less costs of disposal, such as
shipping or reclamation. In most cases, cost is less than NRV
due to inflation.
10
5.5. Methods of Costing Inventory in Manufacturing Cos.
• In manufacturing companies, there are different types of
manufacturing that utilize different methods of inventory
costing:
• Custom: Where unique, custom products are produced
singly; for example, a building. In this case, the company
would use job order costing to value inventory.
• Batch: Where a quantity of the same goods are produced at
the same time (often called a production run); for example,
textbooks. In this case, a company would also use job order
costing.
• Continuous: Where products are produced in a continuous
production process; for example, oil and chemicals, and soft
drinks. In this case, a company uses process costing.
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5.5.1. JOB ORDER COSTING
• Used by companies that produce goods or services to meet customers’
specifications
• Examples: building construction, custom furniture, accounting firms,
health care, mail order catalogs.
• For custom and batch manufacture, costs are collected through a job
order costing system that accumulates
the cost of raw materials as they are issued to each job (either a
custom product or a batch of products),
the cost of time spent by different categories of labour and
The cost of overhead that is allocated to cover the fixed and variable
manufacturing overheads that are not included in materials or labour.
• When a custom product is completed, the accumulated cost of
materials, labour, and overhead is the cost of that custom product.
• For each batch, the total job cost is divided by the number of units
produced (e.g., the number of copies of a textbook) to give a cost per
unit (e.g., a cost per textbook).
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Characteristics
Characteristics of
of Job-Order
Job-Order Costing
Costing
Wide-variety of services or products that
are quite distinct from each other: the
products produced are heterogeneous in
nature.
Cost accumulated by job
Jobs built to customer order.
Unit cost computed by dividing total job
costs by units produced on that job
Custom home builder
Companies
Companies Shop for customizing vans
applying
applying Television repair shop
job-order
job-order Campbell soup plant
costing
costing Advertising agency
Law firm
The Flow of Costs in a Job-Order Costing System
Trac
Direct Labor ed d Finished
to e
ach
irec
tly Jobs Goods
job
Applied to each
Manufacturing job using a Cost of
Overhead predetermined Goods
rate Sold
Sequence of Events in a Job-
Order Costing System
Charge
Chargedirect
direct
Direct
Direct Materials
Materials material
materialand
anddirect
direct
Job
JobNo.
No. 11 labor
labor costs
coststo
to
each
eachjob
jobas
aswork
workisis
performed.
performed.
Direct
DirectLabor
Labor Job
JobNo.
No. 22
Manufacturing
Manufacturing Job
JobNo.
No. 33
Overhead
Overhead
Sequence of Events in a Job-
Order Costing System
Direct
Direct Materials
Materials
Job
JobNo.
No. 11
Apply
Applyoverhead
overheadtotoeach
each
job
jobusing
usingaa
Direct
DirectLabor
Labor predetermined
predeterminedrate.
rate.
Job
JobNo.
No. 22
Manufacturing
Manufacturing Job
JobNo.
No. 33
Overhead
Overhead
• The primary document for tracking the costs associated with a
given job is the job cost sheet.
• A separate job cost sheet is prepared for each individual job.
PearCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-01
Date Completed
Department B3 Units Completed
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount
Authorized
Signature Will E. Delite
PearCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-01
Date Completed
Department B3 Units Completed
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount
X7-6890 $ 116
Supervisor C. M. Workman
PearCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-01
Date Completed
Department B3 Units Completed
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount
X7-6890 $ 116 36 8 $ 88
$640,000
POHR =
160,000 direct labor hours (DLH)
SOLUTION
Applied Overhead = POHR × Actual Direct Labor Hours
Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000
Job-Order Costing Document Flow Summary
Employee Indirect
Time Ticket Labor
Other Manufacturing
Applied Job Cost
Actual OH Overhead
Overhead Sheets
Charges Account
Materials Indirect
Requisition Material
Job-Order Costing – Typical Accounting Entries
Let’s look at
summary journal
entries for a job-
order costing
system. We’ll omit
the numbers so
that we can focus
on accounts.
Cost Flows – Material Purchases
• Raw material purchases are recorded in an inventory account.
• The sales income is $7,800 (60 @ $130) and the gross profit is
$1,875 ($7,800 −$5,925).
• The inventory of finished goods is $3,950 (40 @ $98.75).
42
5.5.2. PROCESS COSTING
• For continuous manufacture a process costing system is used (under
which costs are collected over a period of time) together with a
measure of the volume of production.
• At the end of the accounting period, the total costs are divided by the
volume produced (equivalent units) to give a cost per unit of volume.
• In process costing, equivalent units are the number of fully
completed units in production and a measure of the work done
during the period.
• In a process costing environment, at the end of an accounting period,
there are units that are finished (fully completed) and units in process
(work-in-process [WIP] inventory).
• Equivalent units measure the fully completed units by multiplying the
number of units in the work-in-process inventory by their percentage
of completion. This amount is added to the finished units to
determine the equivalent units.
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Characteristics
Characteristics of
of Process
Process Costing
Costing
1. Process costing is used when a single product is
produced on a continuing basis or for a long
period of time.
2. The products are uniform or relatively
homogeneous and produced in a large volume.
3. Costs accumulated by department or process.
4. The systems compute unit costs by department
or process.
Examples
Examples of
of Exxon oil refinery
Companies
Companies Coca Cola plant
applying
applying
Process
Process Campbell soup plant
costing
costing
Physicalflow
Physical flowininprocess
processcosting
costingsystem
system
The Flow of Costs in a Processing Costing System
Trac
Direct Materials ed d
to e irec
ach tly
job
Trac
ed d
Direct Labor to e irec
t Processing Finished
ach l y
job Department Goods
Applied to each
Manufacturing process/dep’t using a Cost of
Overhead predetermined Goods
rate Sold
• Either the weighted average method or the first-in, first-out
(FIFO) method can be used to calculate inventory costs for
process costing.
• Under both methods, it is necessary to complete three steps:
1) Determine the number of units completed.
2) Calculate the equivalent units in work in process and the
cost per equivalent unit.
3) Assign the cost to finished goods and ending WIP
inventory.
• Note: In process costing examples, materials are usually
assumed to be added at the beginning of the process, and
conversion costs are added uniformly throughout the process.
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3
Cost of Production Report shows:
1) Analysis of the flow of physical units
2) Calculation of equivalent units
3) Computation of unit costs
4) Valuation of inventories (goods transferred out and
ending work in process)
5) Cost reconciliation
6-49
1. Weighted-Average Costing Method
1. Makes no distinction between work done in prior or current
periods.
2. Beginning work in process not part of computation of
equivalent units
3. Blends together units and costs from prior and current periods.
4. Determines equivalent units of production for a department by
adding together the number of units transferred out plus the
equivalent units in ending Work in Process Inventory.
5. Calculates the value of inventory based on an average cost of
units in inventory.
Illustration-Weighted Average Method
• Smith company reported the following activity in the mixing department for the
month of June. Basic Information
Conversion Costs
Conversion Costs in Beginning Work in Process $ 35,000
Conversion Costs Added to Production during Month 170,000
Total Conversion Costs $205,000
Conversion Costs:
Step 3: Compute Unit Production Costs
Costs expressed in terms of equivalent units of
production
Costs in beginning work in process are ignored
When equivalent units of production are different for
materials and for conversion costs, three unit costs
computed: materials, conversion, and total
manufacturing
Cost per
Cost added during the period
equivalent =
Equivalent units of
unit production
Step 3: Compute Unit Production Costs - Continued
Production costs incurred during current period:
Direct Materials $400,000
Conversion Costs 170,000
Total Costs $570,000
200,000
200,000 ×× $0.5
$0.5 120,000
120,000 ×× 0.227
0.227
B. Compute the total cost of units transferred out.
Mixing Department
Cost of Units Transferred Out in June
Materials Conversion Total
Cost of Units Transferred Out:
Cost in beginning WIP inventory $ 50,000 $ 35,000 $ 85,000
Cost to complete beginning WIP
Equivalent units to complete - 30,000
Cost per equivalent unit $ 0.5000 $ 0.2270
Cost to complete beginning WIP $ - $ 6,810 6,810
Cost of units started and completed:
Units started and completed 600,000 600,000
Cost per equivalent unit $ 0.5000 $ 0.2270
Cost of units started and completed $ 300,000 $ 136,200 436,200
Cost of Units Transferred Out $ 528,010
• The total cost assigned to Ending WIP inventory and Finished goods is $ 655, 250
($ 655, 250 + $127,240 ). $ 250 is due to the rounding error.
Step 5: Prepare a Cost Reconciliation Schedule
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Exhibit 5.5 Anticipated Profit and Profit to Date
75
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