16 Major Losses Applicable to any

Corporate
EIGHT LOSSES :
PLANT & MACHINERY
1. Break Down / Equipment failure
loss
2. Set up & adjustment loss Availability
3. Tool change / Roll change loss
4. Start up loss

5. Speed loss
6. Minor Stoppage loss Performance Rate

7. Defect & Rework loss Quality Product Rate

8. Shutdown loss
FIVE LOSSES : MAN RELATED
1. Management loss
2. Operating loss
3. Line organization loss
4. Logistic loss
THREE LOSSES :
5. Measurement & adjustment loss

MATERIAL & ENERGY

RELATED
1. Die Tool & Jig loss
2. Energy loss
3. Yield loss