Jaybee Energy Pvt. LTD Presentation-23 July OIl India Presentation

JAYBEE ENERGY PVT. LTD.
–
A COMPANY WITH A MISSION TO DELIVER
An ISO 9001:2015 & ISO 14001: 2015 CERTIFIED
COMPANY
Jaybee Energy Pvt. Ltd., RGB Road, Sundarpur, Guwahati-

781005, Assam, India
COMPANY OVERVIEW
Jaybee Energy Pvt. Ltd founded in 1989 under the able leadership of
Mr.J.N.Buragohain, is a pioneer oilfield Services company in NE India having
more than 26 years of experience in providing services in the field of Drilling,
Work-over, Well Stimulation, Gravel Pack, ESP etc to renowned clients like: -
 Oil India Limited

 ONGC
 Geo-Enpro Petroleum Limited
 Hindustan Oil Exploration Company (HOEC)
 Canoro Resources Ltd.
 Geo-petrol International Inc, India.
An ISO 9001:2015 & ISO 14001:2015 Certified Company

CERTIFICATIONS
 An IADC MEMBER
 ISO 14001:2015 :Environment Management System
 ISO 9001:2015 : Quality Management System

MAJOR ACHIEVEMENTS
 First indigenous Indian private company to provide “Well Stimulation Services”

in India.
 First indigenous Indian private company to provide “Sand Control through

Gravel Pack” in India & successfully completed 26 wells with a success rate of
97%.
 First indigenous Indian private company to provide “Design, supply, operation

& maintenance of Electrical Submersible Pump (ESP) system” service in
India.
 We have the distinction of drilling the “Deepest well (5610 m)” for Oil India
Limited (Loc# TX, Mechaki-2) in 2008.

MAJOR ACHIEVEMENTS
 We have successfully completed more than 6 contracts for “Charter Hiring of

Drilling rigs” of different capacities ranging from 750 HP to 2000 HP & drilled
more than 70 wells till date.
 We have successfully completed 4 contracts for “Charter Hiring of Work-over
Rigs” and worked on over 200 wells.
 We have successfully completed 14 “Man-management Contract” in Drilling,
Work-over & Coil Tubing Unit.
 Successfully mobilized 2000 HP drilling rig package in strategically &
logistically challenged location in Mizoram. Drilling operations are still
undergoing.

OUR INTERNATIONAL TIE-UPS
Presently, we have the following international collaborations/Technical

Tie-up for providing wide range of oilfield services to our clients on
demand: -
 Dagang Oilfield Group of Companies, China

 Liaohe Petroleum & Exploration Bureau, China
 Rimera-Alnas, Russia
 Great Wall Drilling Company, China
 UMW Oilfield International (L) Ltd, Malaysia.
 M/s Hangzhou ZAOPIN ST Co. Ltd, China
OUR ASSETS
 DRILLING RIG – 3 UNITS
 WORK-OVER RIG – 2 UNITS
 ESP -10 UNITS
 GRAVEL PACK PUMPING SET – 4 UNITS

HANDLED PROJECTS

ELECTRICAL SUBMERSIBLE PUMP (ESP)
VSD Unit
Tubing
Pump
Intake
Seal/Protector
Motor
Down hole Telemetry

Sensor
MAKUM#22 ESP DATA
• Model: 0215-ESP-A-CW-60V
• No. of Stages: 423 Stages
• Motor HP: 60 HP
• Rated Capacity: 60 m3/Day
• Pump setting Depth: 2398 m
• Date of Installation: 01/03/2016
• Generator rating(Gas): 125 kVA,3phase,415
• Current Production: 55 m3/day

• Water Cut: 9%
MAKUM #22
PRE-POST INSTALLATION DATA
Pre-Installation Data:
Crude Oil Production : 28 klopd with 32 klwpd

Water cut : 53 %
Post-Installation Data

Water Cut: 9 %
Raise in Oil Production: 78.57 %

GRAPHICAL ANALYSIS
60
55
50
40
OIL
32
Wate 30 28
r
20
10
5
0
Pre-Installation in m3 Post-Installation in m3

BHOGPARA# 9 ESP Data
• Model: 0215-ESP-A-CW-60V
• No. of Stages: 423 Stages
• Motor HP: 60 HP
• Date of Installation : 29/04/2016
• Generator rating(Diesel): 125 kVA, 3 phase, 415 V
• Current Production : 50 m3/day
• Water Cut : 1.5%

BHOGPARA# 9
Crude Oil Production : 10.1 klopd with 21 klwpd

Water cut : 47.3%
Crude Oil Production : 49.25 klopd with 0.75 klwpd

Water Cut: 1.5 %
Raise in Oil Production: 387.62 %

GRAPHICAL ANALYSIS
60
50 49.25
40
OIL
30
WAT
ER 21
20
10.1
10
0.75
0
Pre-Installation in m3 Post-Installation in m3

MAKUM #48 ESP Data
• Model: 0215-50V-MI
• No. of Stages: 398Stages
• Motor HP: 60 HP
• Date of Installation : 03/07/2016
• Generator rating(Gas): 125 kVA, 3 phase, 415 V
• Current Production :
• Water Cut :
MAKUM #48

Water cut : 57 %
Crude Oil Production : klopd with klwpd

Water Cut:
Raise in Oil Production:

GRAPHICAL ANALYSIS
25
21
20
15
OIL
WATER
10 9
0 0
0
PRE-INSTALLATION IN M3 POST-INSTALLATION IN M3
GRAVEL PACK

WELL: NHK #613
FORMATION RANGE: 2612m – 2647m
250000
200000
Gas Production : 90000 scmd
150000
Fluid Production: 8000 lpd
100000
50000 PRE
Post-Installation Data :
0 INSTALLATION
POST
Fluid Production : 21000 lpd INSTALLATION
SAND INGRESSION: NIL

WELL : LOHALI #1
FORMATION RANGE :2438m – 2464m
Pre-Installation Data: 160000

Gas Production : 90000 scmd 140000
Fluid Production : 6000 lpd 120000
100000
PRE
Post-Installation Data : 80000 INSTALLATION
Gas Production : 150000 scmd 60000 POST
40000 INSTALLATION
Fluid Production : 30000 lpd
20000
0

WELL :JRN#48
FORMATION RANGE:3100 m – 3145 m

120000
100000
Post-Installation Data : 80000 PRE

INSTALLATION
POST
Fluid Production : 17000 lpd 40000 INSTALLATION
20000
0

WELL: NHK #609

Fluid Production : 12000 lpd 100000
80000 PRE
Post-Installation Data : 60000 INSTALLATION
Gas Production : 120000 scmd POST
40000 INSTALLATION
20000
0

WELL :HJN#36
Fluid Production : 30klpd
30
Water Production : 8klpd
Oil Production:22 klpd 25
20
Post-Installation Data : Water
15 Oil
Fluid Production : 46 klpd
Water Production : 14 klpd 10
Oil Production: 32 klpd
5
0
Pre-Installation Post-Installation
QUIZ

UN-EXPLORED TECHNOLOGY

CRUDE OIL WASHING (COW) SYSTEM
Completely Replaces Manual Tank Cleaning

WHAT IS IT
Crude oil Washing System (COW)’s is designed for cleaning

of oil tank upto a maximum of 150,000 cubic meter. It is
specially suitable for automatically cleaning large crude oil and
product oil and the system is with unique characteristics ie. It
can automatically clean tank and at the same time, separate
oil pollution.In this tank cleaning process there is no need for a
man to get into the tank.
The output of dirty oil can be separated into three main
components:
Oil / hydrocarbons, Water & Solid (inorganic components)
The oil tank cleaning system only needs ELECTRIC ENERGY.

COMPETITIVE ADVANTAGES
 Safer and Environmentally Friendly:

• Non-man-entry system
• Completely automated tank cleaning process
• Video-monitored
• Inert gas system with constant monitoring of explosive gases (LEL).
• Construction and installation to ATEX 95 (ATEX 114)
• All-closed cleaning system minimizes emissions.
 Faster:
• Up to 80% shorter cleaning time
 Cost Efficient :
• Minimal tank downtime due to faster cleaning
• Up to 95% oil recovery from sludge
• Up to 80% reduction of disposable waste
 `

HOW IT WORKS

PROCESS INVOLVED
PREAPARATION
OIL WASH
WATER WASH
SEDIMENT
REMOVAL
DISMA
NTLE

IMPURITY LEVELS
EFFLUENTS IMPURITY QUANTITY
OIL BASIC SEDIMENTS < 1%

& WATER
WATER HYDROCARBON < 100 PPM
SOLIDS(CAKE ) HYDROCARBON < 5%

CLEANING TIME
CLEANING STEPS 50,000 M3 TANK 1,00,000 M3 TANK 1,50,000 M3 TANK
INSTALLATION 1 DAY 1 DAY 1 DAY
NITROGEN 2 DAY 2 DAYS 2 DAYS
BLANKETING
DESLUDGING 5 DAYS(SLUDGE 7-8 DAYS(SLUDGE 10-12
BELOW BELOW DAYS(SLUDGE
MANHOLE) MANHOLE) BELOW
PLUS 5-6 DAYS PLUS 8-10 DAYS MANHOLE)
FOR EVERY FOR EVERY PLUS 12-14 DAYS
ADDITIONAL ADDITIONAL FOR EVERY
METER OF METER OF ADDITIONAL
SLUDGE SLUDGE METER OF
SLUDGE
WATER-WASH 2 DAYS 2 DAYS 2 DAYS
INSPECTION 1 DAY 1 DAY 1 DAY
DISASSEMBLY 1 DAY 1 DAY 1 DAY
EQUIPMENTS
MANHOLE-CANNONS

EQUIPMENTS
CLEANING
CANNON BEFORE
INSTALLATION
CLEANING
CANNON
MOUNTED TO
BOTTTOM
MANHOLE
EQUIPMENTS

EQUIPMENTS
OIL WATER
SEPARATION
MODULE
CLEANING PUMP &

SLUDGE TREATMENT
UNIT

EQUIPMENT DETAILS
1)Cleaning pump unit: 2 Multi-stage Pump Unit
• Maximum flow: 49 m3 /h
• Input pressure: 0.5-1.0 MPA
• The maximum discharge pressure: 2.9 MPA
• Power: 55 kW
• Material: carbon steel
2) Visible cleaning Cannon:

Cleaning gun is designed in accordance with ATEX 94/9 / EG explosion-proof,
which can be rotated by hydraulic drive with high stability. A single gun is
suitable for the crude oil tank with diameter of 35 meters to 40 meters. Spray
gun can be rotated to the horizontal and vertical 180 °

EQUIPMENT DETAILS
3) Sludge Treatment System:
The system includes consist of two separation systems, one is for sludge
separation, another is for oil-water separation, which can meet the requirement of
sludge separation and final-water treatment.
• Horizontal screw two phase separator (explosion-proof)
• Drum diameter: 450 mm
Drum speed: 0-3300 r/min
Differential speed: 1-35 r/min
• Mixture processing capacity: 10 m3 / h
• Main motor power: 30 kW
• Auxiliary motor power: 11 kW
4) Pneumatic diaphragm pump for Recycling oil:

• Maximum flow rate: 60m3/set
EQUIPMENT DETAILS
5) Self-cleaning filter :
Recycling crude oil (including big particle impurities) enter into the filter
firstly,filtrated through a filter. Full automatic self-cleaning filter is consist of shell,
multiple filter, flushing mechanism, electric controlled cabinet, reducer, electric
valves and differential pressure controller and other components.
• Model: DN200
• Flow rate: 100m3/h,
• Qty.: 1 set
• Automatic discharge
6) Heat Exchanger:
• Inlet and outlet: DN100
• Pressure: 100m3/h
• Heat exchanging Area: 40m3
EQUIPMENT DETAILS
7) Nitrogen system(including compressor unit)
 Media: Nitrogen
 Capacity: 200Nm3/h
 Purity: 99.9%
• Compressor power: 55 kW
8) PLC Control System :

The system can record cleaning process with video and stored in DVD, at the same time
can monitor the following actions:
• Equipment flow
• Pump unit working
• Generator working
• Nitrogen generator unit working
• Heating working
• Monitoring Oxygen content in tank
SIMILAR WORKS TILL DATE
CUSTOMER TANK SIZE TANK AVERAGE TOTAL
QUANTITY SLUDGE SLUDGE
HEIGHT VOLUME
Sinopec 15000 m3 8 5m 320000m3
Shanghai
Formosa 10000 m3 4 0.5m 1400m3

Plastic Group
Sinopec 2000 m3 4 3m 1600m3

Zhejang
Oilfield
Sinopec 50000 m3 2 0.5m 3000m3
Wenzhou

FACTS
NOT SAFE
MANUA
TIME CONSUMING
L
DANGEROUS
CLEANI
NO OIL RECOVERY
NG
SAFE
AUTOM
TIME EFFICIENT
ATED
CLEANI ENVIRONMENT FRIENDLY
NG OIL RECOVERY OF HIGH QUALITY

HEATER CABLE

WHY IS IT USED ?
 With the production boom of crude oil, it has been more difficult to
produce deposits, such as heavy oil and high wax content oil reservoirs
are being exploited.
 For heavy oil, due to its poor mobility and the sharp viscosity increase
during lift as a result of heat loss, it is very hard to achieve adequate
production.
 For high wax content oil the wax becomes a solid and production fluid
loses its mobility. Given that both problems exist due to lower than
optimal temperatures thus an efficient solution is to use a Down-Hole
Electric Heater to reduce the viscosity of crude oil and prevent wax
deposition.
 The Down-Hole Electric Heater efficiently resolves the production issues
of oil entering the pump and oil lifting in the wellbore. The key to this
technology is the application of a skin-effect heating system combined
with a proprietary smart heating technology.
PRINCIPLE-SKIN EFFECT HEATING
SYSTEM
There are two basic conditions which are essential during the production of heavy oil
and waxy oil.
1. To let crude oil continuously flow into well bottom from the oil formation
2. To continuously lift crude oil from wellbore to surface.
Generally, thermal methods are adopted to overcome these two difficulties based on
the sensitivity of heavy oil and waxy oil to temperature. The Skin Effect Electric
Heating Technology is the most direct, economic and effective method to deal with
immobile oil.
PRINCIPLE :Its principle is basically a Single phase intermediate frequency is
transformed from a three-phase frequency current through an intermediate frequency
power supply converter. The transformed power is then conveyed to the special
heating cable inside the hollow sucker rod which constitutes a loop with the hollow
sucker rod through a circuit connector. If a particular application requires a steel
armoured jacket to be used, the heating cable core will form the loop with steel
armoured jacket rather than the hollow sucker rod and then the entire heating element
then heats the crude oil in well bore which will reduce oil viscosity and maintains
production of oil wells.
EQUIPMENT DETAILS
1)Intermediate frequency power supply:- It is a power supply device that
converts three phase power into a single phase intermediate frequency current by
power electronics IGBT (Insulated Gate Bipolar Transistor).Intermediate frequency
power supply ensures that the three phase equilibrium of the power network, and
improves the energy conversion efficiency through a concentrated skin effect of
increased frequency. Its output voltage and frequency is adjustable.
2)Hollow Sucker Rod :- In addition to transmitting the driving force to the sucker rod
pump for pumping the production fluid, the hollow sucker rod is also the carrier and the
channel of the heating cables. When operating a lower temperature system where
plastic heating cables are used, the hollow sucker rod constitutes a part of the circuit
loop.
3)Special Heating Cables:- It is divided into flexible cable and steel armoured
cable. The flexible cable has annealed stranded copper wire core and is coated with
plastic insulation layer and sheath layer. The steel armoured cable has a sheath made
of seamless metal pipe and uses a copper rod as its core. Its annulus is filled with a
high temperature resistant insulated material. The steel armoured special heating cable
forms its own loop for higher temperature applications.
EQUIPMENT DETAILS
4)Hollow Circumflex Pump:-It is a hollow structured reciprocating pump. The
heating cables pass through the pump barrel to heat crude oil under the pump in an
effort to reduce oil viscosity, improve pump efficiency and increase production. The
down-hole electric heater can all be used in conjunction with a hollow progressive
cavity pump.

EQUIPMENTS
Well heating apparatus equipment includes:
Heating control station Heating cable Casing-head Basic and secure locks
stuffing box
Additional equipment:
Roller-track Step-up transformer Geophysical elevator with winch

OPERATIONAL STEPS
1) To open winding of heating

cable from transportation reel
to geophysical elevator
2)To mount roller console and

to run the cable through the
rollers

OPERATIONAL STEPS
3)To run the cable through the

well head stuffing box and fix
the seal element.
4) To run the cable to the

desired depth of the well and
later connect the cable to the
connection terminals of the
box

ADVANTAGES
1) To exclude the cleaning of the tubing string by mechanical
sweeper.
2) To increase workover interval of electrical centrifugal
pump unit.
3) To reduce oil losses due to well downtime during round-trip
operation for sweepers and capital workover operations.
4) To reduce time and oil losses, spent on thermal well
treatment.
5) To stabilize layer work.
6) To reduce expenses for well maintenance support.
7) To increase well capacity.
CONVENTIONAL TECHNOLOGY
STILL USED
COIL TUBING

CONVENTIONAL TECHNOLOGY
STILL USED
SCRAPER

CONVENTIONAL TECHNOLOGY STILL
USED
BOILER UNIT

COMPARATIVE STUDY
The example of Kharijaginsk oilfield indexes are taken
to demonstrate technological efficiency
Example:
On average, according
to the data of 7 wells, In Raduzhnij city (Khanty-Mansiisk
incremental oil rate – 26% autonomous district) all wells, equipped
On average incremental oil with electrical heat tracing system by
Rate of the field – 34% heating cables, remain efficient at t˚ =
-60˚С. At the rest of the wells there were
registered work failures during oil
production and outage of downhole
equipment.
Results:
-There is an increase of well capacity from 18% to 45%.
-Water cut decreases.
- Increasing workover interval of electrically-centrifugal pump unit
57
COST EFFICIENCY
Cost efficiency is determined by a range of factors and at each
field has its own technological peculiarities and calculation
procedures but basic factors which determine efficiency are the
following:
1. Increasing wells’ workover interval;
2. Increasing well capacity and water-cut reducing;
3. Cost reduction to scraping operations and hot-oil processing;
4. Availability of oil-associated gas and possibility of its recycling
through energy generation and its back supplying into the well.

THANK YOU


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JAYBEE ENERGY PVT. LTD.

Jaybee Energy Pvt. Ltd., RGB Road, Sundarpur, Guwahati-

 Oil India Limited

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

 First indigenous Indian private company to provide “Well Stimulation Services”

 First indigenous Indian private company to provide “Sand Control through

 First indigenous Indian private company to provide “Design, supply, operation

An ISO 9001:2015 & ISO 14001:2015 Certified Company

 We have successfully completed more than 6 contracts for “Charter Hiring of

An ISO 9001:2015 & ISO 14001:2015 Certified Company

Presently, we have the following international collaborations/Technical

 Dagang Oilfield Group of Companies, China

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

Down hole Telemetry

• Current Production: 55 m3/day

Crude Oil Production : 28 klopd with 32 klwpd

Crude Oil Production : 55 klopd with 5 klwpd

Raise in Oil Production: 78.57 %

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

Crude Oil Production : 10.1 klopd with 21 klwpd

Crude Oil Production : 49.25 klopd with 0.75 klwpd

Raise in Oil Production: 387.62 %

An ISO 9001:2015 & ISO 14001:2015 Certified Company

Crude Oil Production : 9 klopd with 21 klwpd

Crude Oil Production : klopd with klwpd

Raise in Oil Production:

An ISO 9001:2015 & ISO 14001:2015 Certified Company

SAND INGRESSION: NIL

FORMATION RANGE :2438m – 2464m

Pre-Installation Data: 160000

SAND INGRESSION: NIL

Pre-Installation Data: 140000

Post-Installation Data : 80000 PRE

SAND INGRESSION: NIL

Pre-Installation Data: 140000

SAND INGRESSION: NIL

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

Crude oil Washing System (COW)’s is designed for cleaning

An ISO 9001:2015 & ISO 14001:2015 Certified Company

 Safer and Environmentally Friendly:

• Inert gas system with constant monitoring of explosive gases (LEL).

• Construction and installation to ATEX 95 (ATEX 114)

• All-closed cleaning system minimizes emissions.

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

OIL BASIC SEDIMENTS < 1%

WATER HYDROCARBON < 100 PPM

SOLIDS(CAKE ) HYDROCARBON < 5%

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

An ISO 9001:2015 & ISO 14001:2015 Certified Company

CLEANING PUMP &

An ISO 9001:2015 & ISO 14001:2015 Certified Company

2) Visible cleaning Cannon:

An ISO 9001:2015 & ISO 14001:2015 Certified Company