Maintenance strategy

—Sep. 2018
 Contents
1 Maintenance strategy

2 Maintenance management
 Contents
1 Maintenance strategy

2 Maintenance management
1 、 Maintenance strategy

1.1 Maintenance mode

Reliability Centered Maintenance, RCM

Condition based Condition Based Maintenance, CBM

Predictive Maintenance, PDM

Time Based Maintenance, TBM

Time based

Preventive Maintenance, PM

Corrective Maintenance, CM

Failure based Run-to-Failure Maintenance, RFM

Breakdown Maintenance, BM
1 、 Maintenance strategy

1.1 Maintenance mode

Preventive Maintenance based on Diagnosis and Evaluation （ PMDE ）

On the basis of Time Based Maintenance(TBM), the maintenance intervals,
duration time and maintenance content are determined based on the results of
the diagnosis and evaluation.

TBM PMDE CBM

 The equipment is lack of effective

The condition and fault patterns of
online monitoring or fault detection or
the equipment can be determined by
analytic and diagnostic methods;
means of technical support system
 The equipment have a definite life
and operating experience.
cycle, or their fault patterns are
highly related to time.
1 、 Maintenance strategy

1.1 Maintenance mode

Preventive Maintenance based on Diagnosis and Evaluation （ PMDE ）

Trend analysis system

Online monitoring system
CSCS & EPMS

• operating condition • Maintenance grade

Diagnosis Maintenance interval
• Operating trend •

• Defect statistics • Duration time

Evaluation
• Periodic evaluation • Maintenance content
• Special Event

national standards 、 industry

standards and company
standards
1 、 Maintenance strategy

1.2 Equipment condition evaluation

Diurnal Weekly Monthly Annual Annual

condition condition condition condition maintenance
analysis analysis analysis evaluation evaluation
1 2 3 4 5

The equipment operation condition, alarm information, Monthly condition analysis of Xiangjiaba hydropower Station

defects and the changing trend of important

characteristic parameters of the equipment are
summarized and analyzed, and operational guidance
suggestions, risk control measures and maintenance
suggestions are proposed.
1 、 Maintenance strategy

1.2 Equipment condition evaluation

Diurnal Weekly Monthly Annual Annual

condition condition condition condition maintenance
analysis analysis analysis evaluation evaluation
1 2 3 4 5

1) Combination of quantitative
quantitative evaluation ：
For equipment with characteristic state parameters and easy to quantify, the key
component score evaluation method can be adopted.
Equipment
evaluation and qualitative evaluation;
Sub Sub Sub
40% 35% 25%

2)The equipment can be evaluated for

equipment1 equipment2 equipment3 According to
the
importance of
the key
components,
Key components 11

Key components 12

Key components 32
Key components 22

Key components 23
Key components 21

Key components 31

different health states :normal

different
weights can be
set and the
score rate can
be used to

condition 、 Attentive
evaluate the
state.

40% 60% 30% 50% 20% 50% 50%

condition 、 abnormal condition and

Scoring rate 100%-80% 79%-70% 69%-60% <60%
condition normal Attention abnormal dangerous

dangerous condition.
1 、 Maintenance strategy

1.2 Equipment condition evaluation

Diurnal Weekly Monthly Annual Annual

condition condition condition condition maintenance
analysis analysis analysis evaluation evaluation
1 2 3 4 5

Annual maintenance evaluation of Three Gorges hydropower Station

According to the result of equipment condition
evaluation, the equipment condition is evaluated by
considering the running time, maintenance resume,
fault and hidden trouble, and the suggestion of
maintenance plan and technical renovation project
is put forward.
1 、 Maintenance strategy

1.3 Maintenance strategy

01 The maintenance period can

02 Arrange maintenance according
to the normal cycle, and add
normal be wholly prolonged or the
Attentive
necessary maintenance or
condition maintenance time can be
condition
shortened or the testing items according to the

maintenance items can be condition of the equipment, etc.

adjusted, etc.

03 04
abnormal Timely maintenance shall dangerous Immediate maintenance
condition be arranged. condition shall be arranged.
1 、 Maintenance strategy

1.4 Maintenance grade

Standard maintenance grade 2、Maintenance grades

NO. Equipment Maintenance grades Description of Maintenance grades

Comprehensive disassembly inspection and repair to maintain,

A
restore or improve the performance of generator.

Partial disassembly inspection and repair the defects of certain parts

B
or components .
Hydroelectric
1

Prescribed by national standards and industry

generator According to the law of operation of the equipment, the inspection,
C
evaluation, repair and cleaning are carried out in a targeted manner.

D Routine maintenance and elimination of defects.

Drain the oil of transformer(reactor), lifting the sling (hanging core) or

Overhaul entering the inside of the tank for maintenance, and disassemble the
main components of transformer(reactor).
Step-up A full range of inspection, maintenance, repair, cleaning of
2 transformer equipment, and perform electrical or mechanical property test,
（Reactor） Overall maintenance
functional test and electrical preventive test.
Perform visual inspection, evaluation, cleaning of equipment, and
Annual maintenance
necessary electrical preventive tests.

standards.
A full range of inspection, maintenance, repair, cleaning of
equipment, and perform electrical or mechanical property test,
Overall maintenance
3 GIS functional test and electrical preventive test.
Perform visual inspection, evaluation, cleaning of equipment, and
Annual maintenance
necessary electrical preventive tests.

Special maintenance grade

Touched off by the defects or hidden trouble of

equipment.
 Targeted and improved maintenance of congenital
defects or frequent failures of equipment;
 Non-standard maintenance based on the results of
condition evaluation of equipment.
1 、 Maintenance strategy

1.5 Maintenance interval and duration time

Standard maintenance interval

and duration time 3、Maintenance interval
Standard maintenance interval and duration time
Grade A Grade B Grade C Grade D
Equipment mainten maintena maintena maintena
duration duration duration
ance duration time nce nce nce
time time time
interval interval interval interval
Kaplan
Turbine:120-
Between
Hydroelectri 150D

Prescribed by national standards 、 industry

8-10Y two 60D 0.5-1Y 14D 0.5-1Y 7D
c generator Francis
Grade A
turbine:110-
140D
Overhaul Overall maintenance Annual maintenance
maintena
Equipment maintenance maintenan duration duration
duration time nce
interval ce interval time time
interval
Step-up transformer
10Y 16-60D 3Y 14D 1Y 7D
（Reactor）

Overall maintenance Annual maintenance

standards and company standards.

Equipment maintenance
duration time maintenance interval duration time
interval
GIS 4Y 5-7D 1Y 3D

Executive maintenance
interval and duration time

Be extended or shortened based on the results of

the condition evaluation of equipment.
1 、 Maintenance strategy

1.6 Maintenance content

Standard maintenance content

Prescribed by national standards 、 industry

standards and company standards.

Non-standard maintenance
content

Out of the scope of standard maintenance content ，

Including the maintenance content needed to be
added according to the results of the condition
evaluation of equipment, and the technical
renovation content.
 Contents
1 Maintenance strategy

2 Maintenance management
2 、 Maintenance management

2.1 Equipment defect management

Equipment defects are classified into four categories according to the degree of
urgency.

Defect
Defect type Time limit
level
Equipment and personal safety are directly
threatened ， if failure to eliminate or take emergency
level I measures in time will damage equipment, cause forced Immediate
outage of equipment, or endanger the safety of people
and systems.
Equipment can be operated with faults or with temporary
level 2 measures to prevent accidents. However, the reliability of Within 72 hours
the equipment is reduced.
System and equipment safety will not affect ， but long-
when equipment
level 3 term operation will reduce the operational reliability of
stops running
equipment and facilities.
Has no direct influence on the safe and stable operation Annual
level 4
of the power generation and transformation equipment. maintenance time
 2 、 Maintenance management

2.1 Equipment defect management

End defect
work order
Maintenance
personnel should fill
in the record in
time, and the
operator should log
off the work order
after confirming the
Eliminate defect result of the record,
The responsible and the equipment
department of management officer
equipment management should finish the
shall eliminate the work order.
defects in time
according to the defect
work order.
Find defect
After the defect is found in the process of
inspection or maintenance by operation,
maintenance personnel and other relevant
personnel, the defect report is filled in by
the power production management
system and the defect work order is
2 、 Maintenance management

2.2 Maintenance quality management

Maintenance quality control adopts three-level acceptance system, all

maintenance items should be accepted according to the specific control level.
Acceptance
Acceptance items
grade
Level 1 Simple process, simple defect handling
Level 2 More complicated process ， larger defect handling
 Technical renovation and non-standard projects;
 The key quality points that the equipment is concealed and
have a direct impact on safe operation after being put into
operation.
 Important defect handling.
Level 3
 Equipment overhaul involving the safety risks of flooded
power plants, large-scale blackouts, major equipment
damage and mass casualties.
 Key data detection, which reflects the function and
performance of equipment.
2 、 Maintenance management

2.2 Maintenance quality management

The process of three-level acceptance is accepted gradually by professional

departments, maintenance departments and production management
departments.

The person in maintenance

charge of work departments

self Level 1 Level 2 Level 3

inspection acceptance acceptance acceptance

professional production
departments management
departments
2 、 Maintenance management

2.2 Maintenance quality management

Joint inspection and acceptance also be carried out for grade A and grade B
maintenance of Hydroelectric generator, overhaul of main equipment of power
Production management
transmission and transformation. department,
maintenance
department, operation
The person in maintenance Department, safety
charge of work departments supervision department,
etc.

self Level 1 Level 2 Level 3 Joint

inspection acceptance acceptance acceptance acceptance

professional production
departments management
departments
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