SYM F15 Data Analysis

Dimension Data Old BVC (Lot Jun-July)

Finding: Shape OK
Range: 0.445 – 0.450
Std: 0.41 + 0.05
Dimension Data New BVC (improved part)
Qty: 2000pcs

Finding: Shape NG
Range: 0.430 – 0.438
Std: 0.41 + 0.03
NG

OK
 Old Base Valve Trial (21.1.22’) Qty: 400 pcs
PRODUCTION LINE
COMP (MIN) COMP (MAX)
D/F Test CODE : - 0.1 M/S
MODEL : SYM 900 PRODUCTION Linear (PRODUCTION)
PART NO. F15
M/ DATE : - 800
PROD. DATE : 21.01.2022
MAX 1918.00 857.00 700
MIN 1365.00 249.00
600
R 108.00 608.00
x 1602.88 472.02 500
σn - 1 156.20 112.61
Pp (Su-Sl)/6σ 0.64 0.80 400
(Su-xbar)/3σ 0.41 1.09
(xbar-Sl)/3σ 0.87 0.51 300
Ppk 0.41 0.51
200
判定基準
1.33 1.33
std judgement 100
判定 × × 0
1 17 31 45 59 73 87 101115129143157171185199213227241255269283297311325339353367381
 New Base Valve Trial (15.1.22’/18.1.22’) Qty: 80
pcs
PRODUCTION LINE
D/F Test CODE : - 0.1 M/S COMP (MIN) COMP (MAX) PRODUCTION
MODEL : SYM
900
PART NO. F15
M/ DATE : - 800
PROD. DATE : 15.01.2022/18.01.2022
MAX * 804.00 700
MIN * 346.00
R * 458.00 600
x * 609.20
σn - 1 * 101.84 500
Pp (Su-Sl)/6σ * 0.88
(Su-xbar)/3σ * 0.76 400
(xbar-Sl)/3σ * 1.01
Ppk * 0.76 300
判定基準
1.33 1.33 200
std judgement
判定 * × 100

0
1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70 73 76 79
 New Base Valve Trial (22.1.22’) Qty: 350 pcs
PRODUCTION LINE
COMP (MIN) COMP (MAX)
D/F Test CODE : - 0.1 M/S
MODEL : SYM 900 PRODUCTION Linear (PRODUCTION)
PART NO. F15
M/ DATE : - 800
PROD. DATE : 22.01.2022
MAX 1972.00 798.00 700
MIN 1328.00 240.00
R 107.00 558.00 600
x 1596.53 478.27
500
σn - 1 144.91 82.07
Pp (Su-Sl)/6σ 0.69 0.41 400
(Su-xbar)/3σ 0.46 0.49
(xbar-Sl)/3σ 0.92 0.32 300
Ppk 0.46 0.32
判定基準
200
1.33 1.33
std judgement
100
判定 × ×
0
1 13 25 37 49 61 73 85 97 109 123 135 149 161 173 185 197 209 221 233 245 257 269 281 293 306 318 330 342
BDK, N=20
Findings
• Similar pattern data after and before improvement part dated
21.1.22’
• Lot 100 pcs vs 2k pcs shape is difference
Proposal Next Action
1. To check tooling management at PT FSI. (25/1/22 AAB)
2. To supply KMSB using specific mold only. Which mold no. (25/1/22 AAB)
3. To check servo vs line data for new model BDK, n=20. Result is higher, plot data
4. Compare 24.1 vs 21.1 data. (Process: WAZ)(Data: MJI)(25.1.22)
5. Based on data, supplier capable to control tolerance 0.005. Propose to control std
0.41 + 0.008 (25.1.22 AAB)
6. QA to check 10 pcs with numbering at BVC (25.1.22 Azmi)
7. BDK balance production 80 pcs with numbering. Pass part to RND for further analysis
(25.1.22 WAZ/MJI)
8. To confirm sample submission Thai Carbon, qty 500 pcs (25.1.22 AAB)
9. To request video for spinning and machine spec setting from PTKYB (25.1.22 HAA)
10. Next meeting 26.1.22, 2.00pm