You are on page 1of 28

1

Electronic control variable


valve mechanism
Structure

Engine brake Structure

Normal mode

Engine brake mode

2
Structure

3
Structure
EGR control valve

EGR solenoid valve

Brake control valve

Brake solenoid valve


Top-side
EGR master piston

Brake master piston

Reverse-side
Slave piston 4
Structure

EGR solenoid valve

Brake solenoid valve

5
Structure

EGR control valve Brake control valve

6
Structure

EGR control valve


EGR solenoid valve

Brake control valve

Brake solenoid valve

7
Structure

Sleeve  l ash   Adjust screw

In  
   
Ex

8
Structure

Slave piston EGR master piston

Ex   In
Ex   In
Brake master piston

Intake cam

Exhaust cam Brake cam

9
Engine brake Structure

10
This system lowers the pressure inside the cylinders
by opening the exhaust valve and releasing
compression air when the engine compression
stroke is near top dead center.
This reduces the energy used to push down the
piston in the following expansion stroke, and
increases the engine braking force .
When traveling at high speeds or down a long hill.

Therefore, a greater decelerating force is obtained by c


ombined use of the VG turbo and engine retarder.

Furthermore, use of the service brake and


downshifting are less frequent, so brake lining life is
improved and driver fatigue is alleviated.
11
Engine brake Structure
Brake solenoid valve Brake control valve

Brake master piston

MG/V MG/V
Slave piston

Intake cam Exhaust cam Brake cam

Engine Turbo
oil
Intake valve Exhaust valve

ECU

12
Normal mode

13
Normal mode   1/7
Intake   Exhaust   Valve

Valve lift
Valve
suction

Crank angle
TDC BDC TDC BDC TDC

Intake cam Exhaust cam Brake cam

Turbo
Intake valve

Exhaust valve

14
Normal mode   2/7
Intake Valve Exhaust Valve

Valve lift
suction
EGR lift Brake lift
Crank angle
TDC BDC TDC BDC TDC

Intake cam Exhaust cam Brake cam

Turbo
Intake valve

Exhaust valve

15
Normal mode   3/7
Intake Valve Exhaust Valve

Valve lift
Compression

Crank angle
TDC BDC TDC BDC TDC

Intake cam Exhaust cam Brake cam

Turbo
Intake valve

Exhaust valve

16
Normal mode   4/7
Intake Valve Exhaust Valve

Valve lift
Combustion

Crank angle
TDC BDC TDC BDC TDC

Intake cam Exhaust cam Brake cam

Turbo
Intake valve

Exhaust valve

17
Normal mode   5/7
Intake Valve Exhaust Valve

Valve lift
Expansion

Crank angle
TDC BDC TDC BDC TDC

Intake cam Exhaust cam Brake cam

Turbo
Intake valve

Exhaust valve

18
Normal mode 6/7
Intake Valve Exhaust Valve

Valve lift
Exhaust

Crank angle
TDC BDC TDC BDC TDC

Intake cam Exhaust cam Brake cam

Turbo
Intake valve

Exhaust valve

19
Normal mode 7/7
Intake Valve Exhaust Valve

Valve lift
Exhaust

Crank angle
TDC BDC TDC BDC TDC

Intake cam Exhaust cam Brake cam

Turbo
Intake valve

Exhaust valve

20
Engine brake mode

21
Engine brake mode 1/6
Intake Valve Exhaust Valve

Valve lift
suction
Brake lift
Crank angle
TDC BDC TDC BDC TDC
EGR Master piston
Slave piston
MG/V Brake Master piston
MG/V

Intake cam Exhaust cam Brake cam

Engine Turbo
oil
Intake valve Exhaust valve

ECU

22
Engine brake mode 2/6
Intake Valve Exhaust Valve

Valve lift
suction
Brake lift
Crank angle
TDC BDC TDC BDC TDC
A
MG/V MG/V

Intake cam Exhaust cam Brake cam

Engine Turbo
oil
Intake valve Exhaust valve

ECU

23
Engine brake mode 3/6
Intake Valve Exhaust Valve

Valve lift
suction
Brake lift
Crank angle
TDC BDC TDC BDC TDC

MG/V MG/V

Intake cam Exhaust cam Brake cam

Engine Turbo
oil
Intake valve Exhaust valve

ECU

24
Engine brake mode 4/6
Intake Valve Exhaust Valve

Valve lift
suction
Brake lift
Crank angle
TDC BDC TDC BDC TDC

MG/V MG/V

Intake cam Exhaust cam Brake cam

Engine Turbo
oil
Intake valve Exhaust valve

ECU

25
Engine brake mode 5/6
Intake Valve Exhaust Valve

Valve lift
Compression
Brake lift
Crank angle
TDC BDC TDC BDC TDC
A
MG/V MG/V

Intake cam Exhaust cam Brake cam

Engine Turbo
oil
Intake valve Exhaust valve

ECU

26
Engine brake mode 6/6
Intake Valve Exhaust Valve

Valve lift
Release
Brake lift
Crank angle
TDC BDC TDC BDC TDC

B A Compressed air
MG/V MG/V is release to the
cylinder exterior.

Intake cam Exhaust cam Brake cam

Engine Turbo
oil
Intake valve Exhaust valve

ECU

27
28

You might also like