AGENDA

MAIN TOPICS WORKPLACE ORGANIZATION

AGENDA

PM OVERVIEW

METHODOLOGY APPROACH

RESULTS & CONCLUSION

Pričamo o: STEP 2 – Tidying up process- MURI MURA MUDA

Fiat Automobiles Serbia 1 WO pillar leader:

We Vladimir Lukić
are what we make
WO - STEP 2: 7 koraka WO

Reaktivni Preventivni Proaktivni

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: Ciljevi

Ciljevi:

A. Poboljšanje ergonomije radne stanice (MURI)

B. Eliminisanje nestandardnih aktivnosti (MURA)
C. Eliminisanje aktivnosti koje ne dodaju vrednost (MUDA)
D. Optimizacija dostupnosti komponenata i sabirnih sredstava

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: 3 M

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURI

A. Ergonomska studija i aplikativna rešenja → MURI

Pokreti i operacije koje izazivaju napor

1) Operacije koje zahtevaju snagu Mišićni napor

2) Neprirodni položaji Napor prouzrokovan položajem

3) Operacije koje zahtevaju pažnju Mentalni napor

4) Neprijatne operacije Emocionalni napor

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Automobiles Serbia We are what we make
WO - STEP 2: MURI

MURI : pristup

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURI

MURI : pristup

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURI – Nivoi pokreta

MURI : nivoi pokreta

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Automobiles Serbia We are what we make
WO - STEP 2: MURI

MURI : prvi deo check liste

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURI

MURI : drugi deo check liste

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Automobiles Serbia We are what we make
WO - STEP 2: Primer MURI DELETE

BEFORE AFTER

Cassino
Montaža

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Automobiles Serbia We are what we make
WO - STEP 2: Primer MURI DELETE

BEFORE AFTER

Cassino
Montaža

Stab Cassino
Montaggio

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: Primer MURI DELETE

BEFORE AFTER

Cassino
Karoserija

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURA

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURA

B. Analiza nepravilnih/nestandardnih operacija → MURA

MURA predstavlja neregularne operacije i pokrete koji mogu da imaju efekta na smanjenje kvaliteta.
Mogu
biti uočene posle dužeg posmatranja i rešavaju se tako što se takve operacije i pokreti standardizuju
Odličan alat za analizu MURA predstavlja video kamera kojom se snima određeni operater u više
ciklusa
ili više operatera koji izvršavaju iste operacije na istoj stanici.

Zavijač se nalazi u neprirodnom položaju i ne uspeva se da se ponovi Zavijač se nalazi uvek u istom
operacija na isti način položaju i uspeva se dobiti
ponovljivost operacije.

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURA

MURA : pristup i kriterijumi

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Automobiles Serbia We are what we make
WO - STEP 2: MURA

MURA : Opis ciklusa rada (Assembly shop ETU 3, Cassino Plant)

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Automobiles Serbia We are what we make
WO - STEP 2: MURA

MURA : upoređivanje video snimaka dva operatera koji rade istu operaciju u 2
različite smene (Assembly shop ETU 3, Cassino Plant)
Smena A Smena B

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Automobiles Serbia We are what we make
WO - STEP 2: MURA

MURA: upoređivanje vremena ciklusa dva radnika

(Assembly shop ETU 3, Cassino Plant)

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Automobiles Serbia We are what we make
WO - STEP 2: MURA

Standardizacija radnog ciklusa pomoću SOP

(Assembly shop ETU 3, Cassino Plant)

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MURA

Rezultati
(Assembly shop ETU 3, Cassino Plant)

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MUDA

Cause Solution Other

It’s necessary to test

MURI Difficult operations Ergonomic study
solutions

It’s necessary to deeply

MURA Irregular motions Standard operations
observe

Correct observation
MUDA Wasten NVAA reductions allows easy
perception

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MUDA

NAŠ CILJ:
70% VAA

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Automobiles Serbia We are what we make
WO - STEP 2: MUDA

C. Smanjenje NVAA (Aktivnosti koje ne dodaju vrednost) → MUDA

NVAA predstavlja aktivnosti koje kupac plaća iako nemaju nikakvog uticaja na promenu finalnog
proizvoda

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Automobiles Serbia We are what we make
WO - STEP 2: MUDA analiza

FiatCASSINO PLANT
Automobiles Serbia We are what we make
WO - STEP 2: MUDA primer

FiatCASSINO PLANT
Automobiles Serbia We are what we make
Fiat Automobiles Serbia We are what we make