Bimbingan Tugas Akhir

Wirna
Yulianti
2513151063
 Pengumpulan Data No Komponen
Kode
Job

◇ Data Produk Minggu ke-4

1 Back Pipe Caesar J1
2 Leg Pipe Caesar J2
3 Leg Pipe R CM 395 CS & CM 391 CS J3
4 Leg Pipe L CM 395 CS & CM 391 CS J4
5 Leg Pipe R Neo Chair J5
6 Leg Pipe L Neo Chair J6
7 Fore Leg Pipe R Fitto ST J7
8 Rear Leg Pipe R Fitto ST J8
9 Fore Leg Pipe L Fitto ST J9
10 Rear Leg Pipe L Fitto ST J10
11 Front Joint Fitto ST J11
12 Leg Joint R Fitto ST J12
13 Leg joint L Fitto ST J13
14 Seat Joint Fitto ST J14
15 Seat Pipe Olive AM J15
16 Seat Joint Plate depan Olive AM J16
17 Leg Pipe R Olive AM J17
18 Leg Pipe L Olive AM J18
19 Leg Joint Pipe Olive AM J19
20 Fore leg Pipe (2x L&R) Echool Chair 5 J20
21 Rear Leg Pipe (2x L&R) Echool Chair 5 J21
22 Holder Plate 2x Echool Chair 5 J22
23 Seat Joint Pipe 2x Echool Chair 5 J23
24 Rear Leg Pipe Echool Desk 5 J24
25 Joint Pipe Echool Desk 5 J25
26 Fore Leg Pipe Echool Desk 5 J26
27 Holder Plate (4x) Echool Desk 5 J27
28 Fore Leg Pipe Econs Chair 6 J28
29 Rear Leg Pipe Econs Chair 6 J29
30 Seat Pipe Econs Chair 6 J30
31 Rear Leg Pipe Ayumi Chair no 6 J31
32 Fore Leg Pipe R Ayumi Chair no 6 J32
33 Fore Leg Pipe L Ayumi Chair no 6 J33
34 Leg Joint Pipe R Ayumi Chair no 6 J34
35 Leg Joint Pipe L Ayumi Chair no 6 J35

2
◇ Data Fasilitas Mesin
Jumlah
No Jenis Mesin
Mesin
1 Bending Horizontal Soco 1
2 Bending Horizontal Taiyo 1
3 CNC Bending L Side 2
4 CNC Bending R Side 2
5 Cooling Tower & Pump 1
6 Double Bending Japan 1
7 Double Bending Taiwan 1
8 Double Side Bending Taiwan 4
9 Fine Bending Japan 2
10 Hoist 1
11 Inclinable Press 10 Ton 1
12 Inclinable Press 16 Ton 5
13 Inclinable Press 25 Ton 2
14 Inclinable Press 40 Ton 2
15 Inclinable Press 60 Ton 1
16 Pine Bender Chiwork 1
17 Pompa Sirkulasi Cooler 2
18 Press Seyi 25 Ton (SNI 25) 1
19 Press Seyi 45 Ton (SNI 45) 1
20 Roll Bending 1
21 Shringking Machine 2

3
◇ Data Jam Kerja

Lama Total Jam

Hari Kerja Jam Kerja Durasi Istirahat
Istirahat Kerja/Hari
Senin 07.30-16.30 9 Jam 12.00-13.00 1 Jam 8 Jam
Selasa 07.30-16.30 9 Jam 12.00-13.00 1 Jam 8 Jam
Rabu 07.30-16.30 9 Jam 12.00-13.00 1 Jam 8 Jam
Kamis 07.30-16.30 9 Jam 12.00-13.00 1 Jam 8 Jam
Jumat 07.30-16.30 9 Jam 11.30-12.30 1 Jam 8 Jam

4
◇ Data Routing Process Setiap Komponen
Routing Process
Job/Op O1 O2 O3 O4 O5 O6 O7
Job 1 M7 M7 M12 M6
Job 2 M4
Job 3 M3 M9 M11
Job 4 M2 M9 M11
Job 5 M3 M3 M3 M3 M3 M9
Job 6 M2 M2 M2 M2 M9 M9
Job 7 M3 M10 M9
Job 8 M12 M12 M12 M5
Job 9 M2 M10 M9
Job 10 M12 M12 M12 M5
Job 11 M12 M10 M8
Job 12 M5 M9 M12 M8
Job 13 M5 M9 M12 M8
Job 14 M9 M8
Job 15 M12 M12 M12 M11 M6 M8 M8
Job 16 M12 M8 M8 M8
Job 17 M12 M9
Job 18 M11 M9
Job 19 M9
Job 20 M11
Job 21 M11
Job 22 M12 M10 M9
Job 23 M8 M8 M8
Job 24 M11 M11 M9 M8
Job 25 M5 M11 M9 M9
Job 26 M9
Job 27 M12 M9 M9 M9
Job 28 M5 M10 M6 M6
Job 29 M5 M10 M10 M10 M10
Job 30 M5 M8
Job 31 M5
Job 32 M3
Job 33 M3
Job 34 M8 M12 M8
Job 35 M8 M12 M8

5
◇ Data Rencana Produksi Harian
No Job Unit
1 Back Pipe Caesar 200
2 Leg Pipe Caesar 200
3 Leg Pipe R CM 395 CS & CM 391 CS 54
4 Leg Pipe L CM 395 CS & CM 391 CS 54
5 Leg Pipe R Neo Chair 40
6 Leg Pipe L Neo Chair 40
7 Fore Leg Pipe R Fitto ST 24
8 Rear Leg Pipe R Fitto ST 24
9 Fore Leg Pipe L Fitto ST 24
10 Rear Leg Pipe L Fitto ST 24
11 Front Joint Fitto ST 24
12 Leg Joint R Fitto ST 24
13 Leg joint L Fitto ST 24
14 Seat Joint Fitto ST 24
15 Seat Pipe Olive AM 20
16 Seat Joint Plate depan Olive AM 20
17 Leg Pipe R Olive AM 20
18 Leg Pipe L Olive AM 20
19 Leg Joint Pipe Olive AM 20
20 Fore leg Pipe (2x L&R) Echool Chair 5 250
21 Rear Leg Pipe (2x L&R) Echool Chair 5 250
22 Holder Plate 2x Echool Chair 5 250
23 Seat Joint Pipe 2x Echool Chair 5 250
24 Rear Leg Pipe Echool Desk 5 220
25 Joint Pipe Echool Desk 5 220
26 Fore Leg Pipe Echool Desk 5 220
27 Holder Plate (4x) Echool Desk 5 220
28 Fore Leg Pipe Econs Chair 6 160
29 Rear Leg Pipe Econs Chair 6 160
30 Seat Pipe Econs Chair 6 160
31 Rear Leg Pipe Ayumi Chair no 6 50
32 Fore Leg Pipe R Ayumi Chair no 6 50
33 Fore Leg Pipe L Ayumi Chair no 6 50
34 Leg Joint Pipe R Ayumi Chair no 6 50
35 Leg Joint Pipe L Ayumi Chair no 6 50
6
 Pengolahan Data
◇ Penjadwalan Eksisting

Makespan dari Penjadwalan perusahaan

adalah 474,40 menit.

7
◇ Penjadwalan Usulan dengan Algoritma Non Delay
Stage St Ct Tij Rj t* m* Pst
65 24211 207.11 55.00 262.11 207.11 11.00 24211
25211 210.24 55.00 265.24
Stage St Ct Tij Rj t* m* Pst
66 2439 262.11 55 317.11 262.11 9 (1) 2439
25211 262.11 55 317.11 262.11 11 25211
Stage St Ct Tij Rj t* m* Pst
67 2448 317.11 55 372.11 317.11 9 (1) 2448
2539 262.11 55 317.11 262.11 11 2539
Stage St Ct Tij Rj t* m* Pst
68 2549 317.11 55 372.11 262.11 11 2539

Makespan dari Penjadwalan

usulan dengan algoritma non delay
adalah 372,11 menit.

8
◇ Penjadwalan Usulan dengan Algoritma Aktif

Stage St Ct Tij Rj t* m* Pst

83 146 250.00 56.67 306.67 250.00 6 (1) 146
2439 293.37 55.00 348.37
25211 293.37 55.00 348.37
Stage St Ct Tij Rj t* m* Pst
84 2439 293.37 55 348.37 293.37 9 (2) 2439
25211 293.37 55 348.37 293.37 11 25211
Stage St Ct Tij Rj t* m* Pst
85 2448 348.37 55 403.37 2448 8 (4) 2448
2539 348.37 55 403.37 2539 9 (1) 2539
Stage St Ct Tij Rj t* m* Pst
86 2549 403.37 55 458.37 2549 9 (1) 2549

Makespan dari Penjadwalan

usulan dengan algoritma non delay
adalah 458,37 menit.

9
◇ Perbandingan

Perusahaan Usulan Non delay Usulan Aktif

474,40 menit 372,11 458,37

10
Terimakasih