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Body Electrical
 MPX (Multiplex Communication System)
 Lighting
 Combination Meter
 Air Conditioning
 Multi Display and Navigation System
 Power Window System
 Door Lock Control System
 Wireless Door Lock Remote Control
 Immobiliser System
 Theft Deterrent System
 SRS Airbag System
 Accessories
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Body Electrical
 MPX (Multiplex Communication System)
• Body Bus
: BEAN
: Serial Communication
*1
: Except -_
*2
: England only Front Passenger Rear RH
Door ECU *1
Door ECU *1

Double
Lock ECU *2

Theft
Deterrent
ECU

Body ECU

Driver Rear LH
Door ECU *1
Door ECU *1
 -W -Q -V -_
Body Electrical
 MPX (Multiplex Communication System)
• Body ECU
– Body ECU controls the following systems and
functions
Daytime Running Light System
Automatic Light Control System
Door Lock Control system
Body ECU Wireless Door Lock Remote Control System
Interior Light Control
Warning Control
Customize
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Body Electrical
 MPX (Multiplex Communication System)
• Instrument Panel Bus
: BEAN
: AVC-LAN
: Optional Equipment

Gateway A/C
ECU ECU

Multi Display
ECU
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Body Electrical
 Lighting
• Headlight

Turn Signal
Light Headlight
(High/Low Beam)

Clearance
Light
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Body Electrical
 Combination Meter
• General
– LEDs are used for illumination to save electrical
power
Optitron type Analog type

Point Illumination for

speedometer and tachometer
(Red Light)
 -W -Q -V -_
Body Electrical
 Combination Meter
• Step Motor
– Step motor type indicator movement is used on
all gauges to realize compact construction
Step Motor Cross Coil
Type Type

Level Sensor

Step Motor
Cross Coil
 -W -Q -V -_
Body Electrical
 Combination Meter
• Level Sensor
– A level sensor is provided in the combination
meter to detect the inclination of the vehicle

Level
Sensor
Fuel Sender

Meter Vehicle Speed Signal

Fuel Gauge
ECU Engine Speed Signal
(Receiver Gauge)

Combination Meter

For –W: “1/1” to “R” indication

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Body Electrical
 Combination Meter
• Fuel Gauge (with dual tank system)
– The “90L” indicator indicates the scale of fuel
gauge
180L 90L

The “90L” indicator OFF The “90L” indicator ON

(F = 180L) (F = 90L)
 -Q -V -_
Body Electrical
 Combination Meter
• Fuel Gauge (with dual tank system)
– Indication of fuel gauge

No indicator
change

F
Fuel Gauge

3/4

1/2

1/4

E
85L 110L 180L
Fuel Capacity (Main and Sub)
 -V -_
Body Electrical
 Combination Meter
• Speed Warning System
– A speed warning system is used for the G.C.C.
countries to comply with the regulations

Vehicle 120
Speed km/h

6 sec.
Sound 6 sec. or more
Buzzer
OFF

Speed Blink
Warning
Light OFF
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Body Electrical
 Air Conditioner
• General
– Two types of air conditioner are adopted

Automatic Air Conditioner Manual Air Conditioner

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Body Electrical
 Air Conditioner
• Main Components
Sub-cool Condenser

Compact,
Lightweight, Low-
noise Compressor
Straight Flow
Aluminum Heater Core
Engine

RS (Revolutionary
Slim) Evaporator
Semi-center
Unit
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Body Electrical
 Air Conditioner
• Evaporator
– Compact, lightweight and high efficient
RS (Revolutionary Slim) Evaporator is used

Tube

Cooling Fin

38mm
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Body Electrical
 Air Conditioner
• Clean Air Filter

Clean Air
Filter
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Body Electrical
 Air Conditioner
• Rear Air Conditioning
– Dial type rear heater control panel

(Automatic Air Conditioner type)

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Body Electrical
 Air Conditioner
• Rear Air Conditioning
– Setting temperature of rear automatic air
conditioning
Setting temperature of
front air conditioning

-5°C +5°C
- +
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Body Electrical
 Air Conditioner
• Cool Box
– Cool box is optional equipment

Cool Box Switch

& Indicator
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Body Electrical
 Air Conditioner
• Cool Box
– System diagram
Cool Box Cool Box
Blower Motor Thermistor

Cool
Box Cool Box A/C ECU
Switch Amplifier (A/C Amplifier)

Condenser
Magnet
Clutch
Magnet Expansion Evaporator
Valve Valve (for front A/C)

Expansion Evaporator Check

Valve (for cool box) Valve
 -Q -V -_
Body Electrical
 Air Conditioner
• Cool Box
– Operation (Front A/C: OFF)

Cool Box Switch “ON”

Magnet Clutch
(Compressor)

ON

OFF

2°C 3°C
The temperature of cool box
 Confidential -Q -V -_
Body Electrical
 Air Conditioner
• Cool Box
– Magnet valve opens or closes the passage to the
front evaporator
•Magnet Valve
ON = Open
OFF = Close
Cool Box
ON OFF
Open (65sec.) to Front A/C
Front ON Open
A/C Close (14sec.)
OFF Close Close to Cool Box
 -W
Body Electrical
 Air Conditioner
• Power Heater (1KD-FTV)
– Viscous type power is used for cold area spec.
model
– PTC heater is used for cold area spec. with
manual transmission model

PTC
Heaters

Viscous type power heater PTC heaters built

into heater core
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Body Electrical
 Multi Display and Navigation System
• General
– 7.0 inch LCD screen with pressure sensitive
touch panel
– DVD voice navigation
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Body Electrical
 Multi Display and Navigation System
• System Diagram

Radio and Player

Audio CD
Amplifier Changer
Front Speaker
AVC-LAN
(Driver Side)
Gateway BEAN A/C
GPS RGB
Signal ECU ECU
Antenna Navigation
ECU Multi
Display
DVD-ROM

Park/Neutral Parking Brake

Position Switch Switch
Combination Meter
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Body Electrical
 Multi Display and Navigation System
• Multi Display Functions
– Audio screen display
– Air conditioning screen display
– Navigation screen display
– Adjustment screen display
– Diagnosis screen display
 -W -Q -V
Body Electrical
 Power Window System
• General
– All door has one-touch auto up/down with jam
protection function
ALL
AUTO

(for 5-door model) (for 3-door model)

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Body Electrical
 Power Window System
• Operation
– Two hall ICs are used as position sensor
(Limit switch is discontinued)

Magnet
Hall IC1

Worm Gear

Hall IC2

Power Window Motor

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Body Electrical
 Power Window System
• Operation
– Detects window position by pulse count
– Detects window movement direction by the
difference of pulse phase
Motor one rotation Hi and Low Hi and Hi

Hi Hi
Hall IC1 Hall IC1
Low Low

Hi Hi

Hall IC2 Hall IC2

Low Low

Window “Down” Window “Up”

Body Electrical Confidential -W -Q -V

 Power Window System

• Operation
– Jam-protection function operate threshold level
is 2-staged to cope with Europe regulation

Full Close 3 mm
Threshold Level: 90N

3 mm Full Open
Threshold Level: 80N
Body Electrical Confidential -W -Q -V

 Power Window System

• Operation
– When running rough road, the threshold level of
jam-protection function is up to prevent in
correct operation
Threshold Level: 80N

Normal
Operation

Cycle is random Threshold Level: 90N

Rough Road
Operation
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Body Electrical England only

 Door Lock Control System

• Double Locking System
– System diagram

Door Lock Wireless Double

Motor Door Lock Locking Motor
(Each Door) Receiver (Each Door)

Theft Double
Body
Deterrent Lock
ECU
ECU ECU

BEAN
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Body Electrical
 Wireless Door Lock Remote Control System
• General
– STD: 1GR-FE, 1KD-FTV
– OPT: 3RZ-FE (Unleaded/Leaded), 1KZ-TE, 5L-E

Serial
Data
Door Lock Link Hazard
Body
Control Warning
Receiver
ECU
Light

Door Lock
Transmitter
Motor
(Each Door)
 -W -Q -V -_
Body Electrical
 Immobiliser System
• General
– The transponder key ECU and engine ECU is
separated
Spark
Transponder Key Cylinder Plug
DLC3
Chip Communication

Ignition Transponder Engine

Key Key ECU ECU
Transponder
Key Coil Transponder
Key Amplifier Indicator
Light Injector
 STD: England, Brazil,
-W -Q -V -_
Body Electrical Argentina

 Theft Deterrent System

• General
– Self power siren and intrusion sensor are used
for Europe models
Ignition Switch
Door Door Lock
Engine Hood Courtesy Motor
Courtesy Switch Headlight
BEAN etc.
Key unlock Theft
Body ECU
Warning Switch Deterrent
ECU
Security Indicator
Engine ECU
Vehicle Horn Self Power Siren *1

Security Horn *2
Intrusion Sensor *1

*1
: Europe Models
*2
: Except Europe Models
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Body Electrical
 Theft Deterrent System
• Intrusion Sensor
– This sensor can be turned OFF by pressing the
OFF switch
Microphone

OFF
Switch
 -W -Q -V -_
Body Electrical
 SRS Airbag System
• General
Driver and front passenger Driver and front
dual-stage airbag + front passenger dual- None
side and curtain shield airbag stage airbag
-W OPT STD -
-Q OPT STD -
-V OPT OPT STD
-_ OPT OPT STD

Dual-
for front and
stage
rear No.1 seat
 -W -Q -V -_
Body Electrical
n
 SRS Airbag System llis
io
o
• Front airbag sensor C

– The electronic type front

airbag sensor is used

PRADO Conventional Model

Electrical type Mechanical type

Output
Output

Collision Intensity Collision Intensity

The extent of the initial collision can be detected in detail

 -W -Q -V -_
Body Electrical
 SRS Airbag System
• Front Airbag Deployment

Airbag Sensor Assembly

Electric G ON
Sensor

Electric Safing
Sensor ON
Front Airbag

Impact of
Frontal Collision

Front Airbag
Sensor
 -W -Q -V -_
Body Electrical
 SRS Airbag System
• Dual-stage SRS Airbag
– Full/staged inflation condition
Driver Side Deployment Condition

Impact of Frontal Seat Slide Seat Belt Wearing

Collision Position Condition

Passenger Side
Deployment Condition

Impact of Frontal Collision

 -W -Q -V -_
Body Electrical
 SRS Airbag System
• Side & Curtain Shield Airbag Deployment

Side and Curtain Shield

Side
Airbag Sensor Assembly
Airbag
Electric G sensor
ON
Curtain
Electric Safing Sensor Shield
ON Airbag

Curtain Shield Airbag

Sensor Assembly

Electric G sensor
ON
Electric Safing Sensor
ON Curtain Shield Airbag
 -W -Q -V -_
Body Electrical
 SRS Airbag System
• Control (for 1GR-FE, 3RZ-FE [Unleaded])
– Airbag sensor assembly transmits the airbag
deployment signal to engine ECU

Airbag Fuel Cut

Sensor Engine
ECU M
Assembly
Fuel Pump

Airbag is deployed
 -W -Q -V -_
Body Electrical
 SRS Airbag System
• SRS Warning Light
– An active circuit is used in the SRS warning light
circuit in order to illuminate the light when there
is an open or short circuit in the wiring harness
Combination Meter Airbag Sensor Assembly

Airbag
Warning +B
Light
ON

OFF
CPU
 -W -Q -V -_
Body Electrical
 SRS Airbag System
• Passenger Airbag Assembly
– Passenger airbag door is invisible

Passenger Airbag
Assembly
 -W -Q -V -_
Body Electrical
 Accessories
• Sliding Roof
– This system is optional equipment

Power slide type with

jam protection function

Deflector
 -W -Q -V -_
Body Electrical
 Accessories
• Sliding Roof
– System Diagram

Buzzer
Moon Roof
Control Switch
Wireless
Sliding Body
Door Lock
ECU
Roof ECU Receiver
Moon Roof
BEAN
Motor
Driver Driver Door
Combination Door ECU Lock
Meter Switch
 -W -Q -V -_
Body Electrical
 Accessories
• Sliding Roof
– Two hall ICs are used as position sensor
(same as power window motor)
Motor one rotation
Hi and Low Hi and Hi

Hi Hi
Hall IC1 Hall IC1
Low Low

Hi Hi

Hall IC2 Hall IC2

Low Low

Roof “Tilt-down” or “Slide open” Roof “Tilt-up” or “Slide close”

 -W -Q -V -_
Body Electrical
 Accessories
• Sliding Roof
– Manual operation

Slide Open Switch or Tilt Up Switch

Push Manual Automatic

Operation Operation

Time
0 sec. 300 ms
 -W -Q -V -_
Body Electrical
 Accessories
• Sliding Roof
– The deflector height is controlled in order to
reduce the wind noise

Deflector

Deflector: High Deflector: Low

 -W -Q -V -_
Body Electrical
 Accessories
• Sliding Roof
– When sliding roof is full open, the deflector is
controlled in accordance with vehicle speed
Sliding roof is full open
Deflector Height

High

Low

Approx. Approx.
70 km 90 km
Vehicle Speed
 -W -Q -V -_
Body Electrical
 Accessories
• Sliding Roof
– Sliding roof motor drives sliding roof glass and
deflector
Driver Operation Sliding ECU Operation

Deflector High
Deflector Low
Full Tilt-up

Full Close

Full Open
Tilt-down* Slide Open Deflector High

Tilt-up Slide Close* Deflector Low*

Motor operation
*: with jam-protection function
 -W -Q -V -_
Body Electrical
 Accessories
• Cruise Control System
– This system is optional equipment for 1GR-FE,
1KD-FTV and 1KZ-TE models

Cruise Control Switch

Throttle
Stop Light Switch
Control Motor
Combination Meter Engine ECU
(Vehicle Speed) (Cruise control ECU
is integrated) Cruise
Park/Neutral Position Indicator Light
Switch (AT)

Clutch Switch (MT)

 -W -Q -V -_
Body Electrical
 Accessories
• Power Seat
– The 8-way type power seat is optional equipment

Power Seat
Switch (8-way)
 -W -V -_
Body Electrical
 Accessories
• Seat Heater
– Seat heater on front seat is optionally equipped

Seat Heater
Switch
 -W -V -_
Body Electrical
 Accessories
• Accessory Meter
Pressing the MODE switch
Fuel Driving
Consumption Time

Drivable Barometer
Distance (Unit: 200 m)

Average Barometer
Vehicle Speed (Unit: 50 m)

Atmospheric
Pressure
 -W -Q -V -_
Body Electrical
 Accessories
• Multi Information Display
Pressing the MODE switch
Ambient Driving
Temp. Display Time

Average Fuel Barometer

Consumption

Instant Fuel Atmospheric

Consumption Pressure

Drivable Average
Distance Vehicle Speed
 -W -Q -V -_
Body Electrical
 Accessories
• Outside Rearview Mirror
– Electrical remote control type mirror (STD)
– Electrical retractable mirror (OPT for –W, -V, -_)
– Mirror heater(OPT for –W)
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Body Electrical
 Accessories
• Headlight Cleaner
– The pop-up type headlight cleaner is used

Headlight
Cleaner
Thank you