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ON
UNDERSTANDING THE SUPPLY CHAIN
1. Integration
As with any project, planning is essential to long-term success. Part of good planning
is setting up the integration, which means that everyone involved in the manufacturing
process communicates and collaborates. Instead of functioning in separate divisions,
integrated teams work together to make sure the product gets to the distribution phase.
This improves communication and reduces errors that cost time and money. Since
everyone is working together, leaders can also monitor the entire operation and easily
identify areas along the supply chain that can be improved.
2. Operations
Day-to-day operations are the backbone of manufacturing. Managers monitor the
work being performed and make sure everything remains on track. Most
manufacturers operate using lean manufacturing strategies currently, which means
that processes are constantly evaluated to identify where things can be done more
efficiently.
3. Purchasing
The purchasing area of supply chain management makes sure a company has
everything it needs to manufacture products. It includes materials, supplies, tools, and
equipment. Errors in this process can cause delaying production, overbuying, and
strain on the company’s budget.
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ELEMENTS OF SUPPLY CHAIN
4. Distribution
The supply chain ends when the product lands on store shelves where customers can
buy them or their front door. But getting products there means having a well-
planned shipping process. Most companies today use logistics software to manage
their shipments, whether they handle it on their own or source shipping to a third-
party provider. When handled correctly, products are moved expeditiously from the
warehouse to the customer.
1. Purchasing
In manufacturing, raw materials are required
to produce goods and products. These
materials must be procured and delivered on
time to begin production. For this to occur,
coordination with suppliers and delivery
companies will be required to avoid potential
delays.
2. Operations
The operation team engages in demand planning and forecasting. Accordingly, it
further overlooks inventory management, production, and shipping. Before giving a
raw material purchase order, the organization must predict the possible demand for a
product and the number of units it needs to produce. If the demand is over
anticipated, it could result in excess inventory cost. If the demand is under
anticipated, the establishment would be unable to meet customer demand, leading to
revenue loss. So, the operation is a critical function of the supply chain department.
5. Information Workflow
Information sharing and distribution keep all of the other functions of supply chain
management on track. If the information workflow and communication are poor, it could
break apart the entire chain. Many disruptions that arise in supply chains can be
prevented by increased visibility and communication. A consistent system that all
departments use will ensure that everyone is working with the same data set and will
prevent miscommunications and time spent updating everyone on new developments.
Fisher's framework
• Based on demand
uncertainty
• Demand uncertainty: Supply
can be stable or evolving
Demand Uncertainty
Low (Functional High (Innovative
Products) Products
Demand Uncertainty
Low (Functional High (Innovative
Products) Products
Fashion apparel,
Low Grocery, basic apparel, computers, smart
Supply Uncertainty
• Competitive strategy: defines the set of customer needs a firm seeks to satisfy through its products and
services
• Product development strategy: specifies the portfolio of new products that the company will try to
develop
• Marketing and sales strategy: specifies how the market will be segmented and product positioned,
priced, and promoted
• Supply chain strategy: determines the nature of material procurement, transportation of materials,
manufacture of product or creation of service, distribution of product
All functional strategies must support one another and the competitive strategy
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SUPPLY CHAIN PERFORMANCE
ACHIEVING STRATEGIC FIT AND SCOPE
A company may fail because of a lack of strategic fit or because its processes and
resources do not provide the capabilities to execute
Five categories:
1. Intracompany intra-operation scope
2. Intracompany intra-functional scope
3. Intracompany inter-functional scope
4. Intercompany inter-functional scope
5. Flexible inter-functional scope
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DIFFERENCES BETWEEN SUPPLY CHAIN MANAGEMENT
AND LOGISTICS MANAGEMENT
Logistics is one activity in supply chain Supply chain management covers a wide
management. range of activities, including planning,
sourcing materials, labor and facilities
management, producing and delivering
those goods and services.
Logistics focuses on the efficient and cost- Supply chain management targets higher
effective delivery of goods to the customer. operational performance that will give the
business a competitive advantage.
Logistics started with the military. Many say The modern practice of supply chain
Alexander the Great, born 356 B.C., as a management started in the 20th century. The
logistics master. Ford Motor Company production lines
perfected the concept. Many credit
logistician Keith Oliver as the person who
coined the term in the early 1980s.
Logistics are centered on the movement and SCM oversees the development of raw
transport of goods within a company materials into finished goods that move
from the producer to the manufacturer.
Those goods get distributed to retailers or
directly to consumers.
Logistics started with the military. Many say The modern practice of supply chain
Alexander the Great, born 356 B.C., as a management started in the 20th century. The
logistics master. Ford Motor Company production lines
perfected the concept. Many credit
logistician Keith Oliver as the person who
coined the term in the early 1980s.
Logistics are centered on the movement and SCM oversees the development of raw
transport of goods within a company materials into finished goods that move
from the producer to the manufacturer.
Those goods get distributed to retailers or
directly to consumers.
• Distribution refers to the steps taken to move and store a product from the supplier
stage to a customer stage in the supply chain.
• Distribution occurs between every pair of stages in the supply chain. Raw materials
and components are moved from suppliers to manufacturers, whereas finished
products are moved from the manufacturer to the end consumer.
• Distribution is a key driver of the overall profitability of a firm because it affects
both the supply chain cost and the customer value directly.
• Choice of distribution network can achieve supply chain objective from low cost to
high responsiveness.
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FACTORS INFLUENCING
DISTRIBUTION NETWORK DESIGN
Performance of a distribution
network should be evaluated along
two dimensions:
1. Customer needs that are met
(Service Factor)
2. Cost of meeting customer needs
(Cost Factor)
Service Factor: The measures that are influenced by the structure of the
distribution network are as follows-
• Response time is the amount of time it takes for a customer to receive an order.
• Product variety is the number of different products/configurations that are
offered by the distribution network.
• Product availability is the probability of having a product in stock when a
customer order arrives.
• Customer experience includes the ease with which customers can place and
receive orders as well as the extent to which this experience is customized.
• Time to market is the time it takes to bring a new product to the market.
Service Factor:
• Order visibility is the ability of customers to track their orders from placement
to delivery.
• Returnability is the ease with which a customer can return unsatisfactory
merchandise and the ability of the network to handle such returns.
Customer do not always expects the highest level of performance along all these
dimensions.
Production
To achieve a responsive supply chain, ensure your factories have excess capacity and
use flexible manufacturing techniques to produce a wide range of items. Flexibility
allows production to pivot to meet fluctuations in consumer demand quickly.
Additionally, having multiple, smaller production facilities close to distribution centers
and customer hubs increases consumer demand responsiveness by decreasing delivery
time.
Alternatively, having production facilities with little excess capacity and optimized for
producing a limited range of items increases efficiency. Centralizing production in large
central plants for better economies of scale furthers efficiency, though delivery times
may be longer for some customers.
Inventory
When it comes to inventory as a driver, optimizing responsiveness often
dictates stocking higher product levels and at more warehouse locations.
Efficient inventory allows for unexpected fluctuations in demand that can be
met promptly. However, this approach incurs higher storage costs and must
be weighed against the benefit of widespread availability. Efficiency in
inventory management calls for reducing inventory levels of all items,
especially those that do not sell frequently. Also, stocking inventory in only
a few central distribution centers achieves economies of scale and cost
savings.
Location
Prioritizing responsiveness for the location driver often involves maximizing convenience
by establishing many locations near customer groups. For example, fast-food chains use
location to be very responsive to their customers by opening many stores in high-volume
markets. Many sites allow them to respond quickly to consumer demand but increase
operating costs by operating many stores.
Efficiency is achieved by operating from a select few locations and centralizing activities.
An example of efficiency in location would be how e-commerce retailers serve global
markets from only a few central locations, performing a wide range of activities. While
this allows each site to be more efficient, it also makes them susceptible to disruptions, as
seen with the coronavirus outbreak.
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SUPPLY CHAIN DRIVERS
Transportation
Faster modes of transportation, such as air freight–while often more expensive–allow for
shorter delivery times and greater response flexibility. FedEx and UPS are two companies
that provide high levels of responsiveness in last-mile delivery by using transportation to
deliver products often within 48 hours.
Inventory example: For example, direct raw materials might be leather to make belts for a
company would fall under this category. Indirect raw materials might be lightbulbs,
batteries, or anything else that indirectly contributes to keeping the shop running.
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TYPES OF INVENTORY
2. Work-In-Process
Whatever direct and indirect raw materials a business is using to create finished goods
is WIP inventory.
Inventory example: If you sell medical equipment, the packaging would be considered
WIP. That’s because the medicine cannot be sold to the consumer until it is stored in
proper packaging. It’s literally a work-in-process.
Another example would be a custom wedding dress that’s not quite finished when the
end of the fiscal year rolls around. That lace, silk, and taffeta are no longer raw
materials, but they’re not quite a “finished goods” wedding dress, either.
3. Finished Goods
Any product that is ready to be sold to the customers falls under this
category.
4. Overhaul / MRO
Also known as Maintenance, Repair, and Operating Supplies, MRO inventory is
all about the small details. It is inventory that is required to assemble and sell the
finished product but is not built into the product itself.
1. Ordering Costs
Ordering costs include payroll taxes, benefits and the wages of the procurement
department, labor costs etc. These costs are typically included in an overhead
cost pool and allocated to the number of units produced in each period.
• Transportation costs
• Cost of finding suppliers and expediting orders
• Receiving costs
• Clerical costs of preparing purchase orders
• Cost of electronic data interchange
3. Shortage Costs
Shortage costs, also known as stock-out costs, occurs when businesses become out of
stock for various reasons. Some of the reasons might be as below :
• Emergency shipments costs
• Disrupted production costs
• Customer loyalty and reputation
4. Spoilage Costs
Perishable inventory stock can rot or spoil if not sold in time, so controlling inventory
to prevent spoilage is essential. Products that expire are a concern for many industries.
Industries such as the food and beverage, pharmaceutical, healthcare and cosmetic
industries, are affected by the expiration and use-by dates of their products.
• Road Transport
• Railways Transportation
• Water Transportation
• Air Transportation
• Pipelines Transportation
Information, sourcing, and pricing are cross-functional drivers, which determine in some ways the
performance of a supply chain. Information is data about facilities, inventory, transportation, costs,
prices and customers throughout the supply chain, also gives shipping option to managers. Sourcing
is the particular supply chain activity should be done inside a firm or procures from other entities.
Pricing drivers determine the price of goods and services which the supply chain produces. Early
orders are less likely if with lead time price does not vary. Without investing on facility,
manufacturing etc. supply chain managers can consider the price change option in some cases.