Success Case :-

CoroMill® Plura Heavy Duty EndMill

Created by : Abhay Tiwari, Himanshu Valand Harshal Prajapati

Channel Partner : Delta Tooling Solutions, Vadodara.

Background
Customer : Cosmos Impex India Pvt. Ltd.

Industry Segment : Machine Manufacturer

Competitor : Kennametal

Agenda : Productivity Improvement

CPC Reduction
Increase Tool Life
 Application Details :
Component : Machine Table – CVM 800

Material : Grey Cast Iron – FG 260

Operation : Finish Slotting

No Of Slots/Table : 5
Setup
Machine Make : Cosmos

Machine Type : VMC

Machine ID : CVM - 1370

Cutting Condition : Emulsion, External Coolant

Component
 Cutting Parameters :
Kennametal Sandvik Coromant
UCDE1400A5ARA-KCMP15 R215.36-12050AC26L 1620
Dia (mm) : 14 12
Vc (m/min) : 66 121 50%
Total Cycle Time
N (rpm) : 1500 3210 Reduction
Z: 5 6
Fz (Feed/Tooth) : 0.06 0.052
Fn (mm/rev) : 1.2 0.4
Vf (mm/min) : 500 1000
Ap (mm) : 24 24
Ae (%) : 0.25 0.25
200%
Productivity
Increase
# Passes 2 2
Cut Time (min) : 45 22
Tool Life (Components) : 2 7 + Continue
Results Achieved: