OVERHAUL BRAKE SYSTEM

Teknik Kendaraan Ringan

Semester 4 th Class XI
Kompetensi Kejuruan
SK-KD 12TH
DIAGRAM ALUR PENCAPAIAN KOMPETENSI
Improving brake systems and
components Tromol

Prepare the necessary

equipment
such as the image on
the left side
 Adjuster
lever

Removal of
return spring
 Remove Hold down
Springs, The short one
goes with adjuster lever

Guide plate
Remove
adjuster lever
and return
spring , note
pivot bushing

Note position of
parking brake
strut rod and
anti –rattle
spring
Note curve and
wide end on strut

Strut for
parking brake
with the anti
rattle spring
 Remove hold down
from short shoe

Note
alignment
of parking
brake lever
 Remove shoesas
aunit careful of
the adjuster
spring

Remove adjuster
with out stretching
of spring
A clean layout
will help you
with assembly
 Removal of
parking brake
lever from
cable

Inspect wheel
cylinder for leaks and
free movement of
pistons
Note wear on
backing plate
and lube with
proper brake
grease
Reassemble Clean,
No grease or dirt on
hands or brake
friction material!
Place holdown pin
in pivot bushing to
hold adjuster lever
in place
With care not to
stretch spring attach
primary shoe with
adjuster spring
Attach primary shoe
with care not to
stretch adjuster
spring
 Hold Down spring

Hold pin from rear and turn

in with a half twist of tool to
lock Spring
Narrow slot goes towards
primary shoe

Tool is not needed to place

the adjuster rod
 Replace return springs
with care not to over
stretch

Insert adjuster return

spring with small end
up. Note position of
adjuster
Almost perfect!

Replace primary
return spring and
note guide plate
clearance
Inspect what you expect!!!

Use a safety Set tool to pre

adjust shoes
 Set measurement to drum first

Replace drum and check

for noise and shoe
adjustment
End……………..