i. Thermal ii. Short Circuit [ I1(inst)] iii. Stalling [I1(t)] iv. Negative Sequence [I2] v. Earth fault [I0] Thermal Protection
Most of the winding failures can be directly or indirectly
attributed to - Overloading (prolonged/cyclic) - Unbalanced supply voltage - Single Phasing
In general, insulation life is halved for 10o C rise in
temperature above the rated value.
Motor thermal protection is provided by “Thermal replica”
modeling which considers motor as a homogenous body, creating and dissipating heat at a rate proportional to temperature rise. Short Circuit (S/C)Protection
This instantaneous protection is used to protect upstream
equipments in case of a dead S/C in motor windings or terminal flashovers.
In some cases, where fault level is more than the contactor
current breaking capacity, S/C protection by the relay is disabled (CTMM401) and fuse is allowed to provide S/C protection(e.g. US13 & US09).
S/C protection is invariably provided in motors fed through
CBs. Stalling
If a motor stalls during running due to jamming or
excessive loading it draws high current which may reach upto starting current. This high current is detrimental to the health of the motor.
So a definite time delay O/C stall protection is provided
with a time delay of value greater than starting time but less than locked rotor withstand time. Negative Sequence (NPS)Current Protection
NPS is generated from unbalanced voltage condition i.e.
unbalanced loading, loss of phase, single phase faults.
For same voltage, NPS current drawn by motor is 6 times
the PPS current drawn. So a voltage unbalance of 17% will result in an NPS current more than the rated current of the motor.
Moreover, in rotor the frequency of NPS current is 2fs. Due
to skin effect rotor heats up rapidly due to NPS current.
Most motor protection relays measure NPS component of
current and provide IDMT/DT NPS protection Earth Fault (E/F)Protection
E/F is one of the most common faults in motor due to
surrounding metallic frame and casing.
E/F current is measured by i) residual connection of phase
CTs or a more sensitive ii) core balanced CT.
During motor starting mal-operation of E/F protection may
occur due to CT saturation because of high current. A stabilizing resistance or dynamic E/F setting is used to avoid this.
E/F protection is a DT O/C protection.
Comprehensive Motor Protection In addition to the above 5 basic protections, the following protections are also required for total & comprehensive motor protection.
vi. Prolonged start / excessive start time protection
vii.No. of starts (Cold/Hot) per hour limitation viii.Trip on the basis of winding temperature measurement ix. Under voltage protection x. Loss of load/ Undercurrent protection etc.
Along with all the above protections, a numerical motor
protection relay provides various other auxiliary functionalities which makes motor protection comprehensive. Protection functions in Numerical Relays: Algorithm to recognize start Relay identify the starting of motor by 52a or 52a +I. Thermal (49) -- Matching thermal curve -- Iteration cycle of 20 msec -- Negative sequence recognition factor -- Theta (thermal) inhibits -- RTD influence -- Thermal base block Short circuit: (50/51) Two sets of set point (I> or I>>) with definite time. Auto doubling or dynamic setting with SOV algorithm or external biasing. Earth fault: (50N/51N): -- Two sets of set point (I0> or I0>>) with definite time. -- Dynamic setting or group setting with SOV algorithm or external biasing so no stabilizing resistance. Unbalance (46): Two sets of set point I2> with definite time or I2>> with IDMT/ DT characteristics Under voltage (27) -- Detect a voltage drop while running or during starting & inhibit starting with tV<. -- Undervoltage with MCB ON logic has been incorporated in the relay itself. Over voltage (59): Detect a voltage rise while running or during starting & inhibit starting with tV>. Excess long start (48) After detection of start, tIstart timer has started. If on expiry of tIstart, the current has not fallen below Istart, then excess long start trip is generated. While motor is running, this protection can be reactivated during flying restart. Blocked Rotor (51LR/50S) Stalling when motor is running: Activated after (tIstart) is over. This operates when current exceeds threshold Istall for a time greater than tIstall. Locked rotor at start: (With Speed switch): This is only activated only during starting i.e within tIstart. Loss of load/ U/ C (37) U/C protection with DT delay to detect loss of load. RTD: Alarm for RTD open circuit or open circuit. RTD 1 is used to measure ambient temp. Auxiliary Protection Functions: Number of start per hour: Limits the no of hot/cold starts per hour according to the motor manufacturers’ specification. Successive start: Controls the time between two successive starts of motor. Anti back spin (ABS): Controls time between a stop and restart of a motor to prevent motor starting during back spinning. Forbid start: Reacceleration authorization: Emergency Start: