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Chapter 2.
Chapter 2.
1
Contents:
2.1 Energy transfer
2.2 Determination of specific work of fluid
machines
2.3 Determination of the pressure specific work
2.3 Determination of the adiabatic specific work
using thermodynamic diagrams
2.4 Capacity, power and performance
characteristics
2
Objective:
how to calculate the mechanical energy and power
transferred from a fluid machine to a flow medium
from measurable quantities.
3
2.1. Energy Transfer Total loss= losses outside + inside
Energy loss Energy loss outside
in the drive the fluid machine Total energy
(bearings, couplings) loss of the
fluid machine
Energy loss inside the fluid
machine (increases in non
Total Energy utilizable-energy content of
from the the flow medium)
Energy delivered
source
to the fluid
machine Useful energy rise of the
flow medium (Increase in
mechanical energy) Prime Mover/Drive
Y
H
g
5
Total pressure, Pt.
Pt Y
Pt Y gH
Note that all the three terms represent the useful energy transferred from the
fluid machine to the flow medium in different ways.
6
The Bernoulli Equation
dp c 2D c 2S
dP c
2
Y
D
ge
dY d g dz S
2
2
Discharge end
Suction end
Discharge end
e
e
Suction
end
7
2.3 .Determination of The Pressure Specific Work, Y pr
PD PS
Y Pr
8
Example 1
A pump is used to move a chemical that has a density
of 1200kg/m3 from one tank to another. The mean
velocities of the flow medium at the suction and
discharge end of the pump are measured to be 1.5 m/s
and 2.7m/s respectively. The discharge end of the
pump is 20 cm above the suction end. If the static
pressure difference between the two ends is 1.8 bar
determine the specific work and head of the pump.
9
Example 2
A centrifugal fan is used to exhaust air from a
workshop. The ambient temperature of the workshop
is 210C. The static pressures at the suction and
discharge end of the fan are measured to be 1.01 bar
and 1.12 bar respectively. The discharge end is 0.6m
above the suction end. Determine the total pressure of
the fan if the difference in velocity between the suction
and discharge ends is negligible.
10
Case 2: Blowers and Compressors
The density of the flow medium changes significantly
between the suction and discharge ends therefore we cannot
use the equation derived for pumps and fans.
D
Y Pr S vdP
1
v
is the specific volume of the flow medium [v]=m3/kg
11
P D
n>k
P S
v
Figure 2.3 Polytrophic curves of compressible flow medium
In isothermal compression the temperature of the flow medium is kept constant.
In Adiabatic compression there is no heat transfer between the flow medium
and the surrounding
12
2.3.1. YPr for Isothermal Compression /Yiso
PD, vD Pv constant P S S
dP n=1 [Isothermal]
v Ps vs
P
Yiso
P
PS , v s
P
D s s v D dP
v Y iso
S
dP Ps vs S
Figure 2.4 Isothermal compression specific work
P P
PD
Y iso P s vs ln
PS
R T S PD
Y iso ln
M PS
13
2.3.2 Ypr for Adiabatic Isentropic Compression (Yad)
P v K Constant P s v SK
1
P s v SK k 1/ k
PS vS
v
P P
1/ k
R C
C P CV R , and P k
M CV
1/ k
D P S v s dP 1 / k D 1 / k dp
Y ad S 1/ k P S v s S P
P CP R k R
CP CP
k M k 1 M
1 11/k
Yad PS vs
1/k
PD P1S1/k
1 1/k
K 1
D P K
k P D K
K 1
Yad C P T s 1
Yad P S vs 1 PS
k 1 P S
K 1
RTs k P D K
Yad 1
14 M k 1 P S
Table 2.1 Values of the specific heat ratio k
Gas k
Mono-atomic gases [Helium, Argon,…] 1.66
Methane 1.32
SO2 1.29
Ethane 1.20
15
Example 3
A compressor is used to compress N 2 gas. The suction
temperature and pressure are 120C and 1.02 bar
respectively. The discharge pressure is measured to be
4.3 bar. Determine the useful specific energy
transferred from the compressor to the flow medium
(a) assuming adiabatic compression (b) isothermal
compression. The velocity and geodetic specific
energies are negligible as compared to the compression
energy.
16
2.3.3.Adiabatic Discharge Temperature
1/ k
K K vD PS
PD vD Ps vS
vS P D
Ps vs PD vD vD PS T D
Ts TD vS P D T S
k 1
TD T S P D
k
T ad
PS
Actual adiabatic processes will have greater discharge temperature due to the
17 heat added because of losses inside the machine.
Example 4
Determine the minimum compression ratio for which
the discharge temperature will be at least 2000C in
adiabatic compression of air if the temperature at
suction is 150C. Use k=1.44.
18
2.4. Determination of The Adiabatic Specific Work
Using Thermodynamic Diagrams
c2D c2s
Y Yad ge
2
19
From thermodynamics, the energy balance for steady state,
steady flow system is given by:-
c 2D c2s
h ge Q Ws
2
Where h is enthalpy of the flow medium, Ws is the shaft work
(the useful energy Y, in this case).
For adiabatic compression Q=0,
c 2D c 2s
h ge Y
2
Yad h Yad hD h S
20
Yad and TD, ad using a T-S diagram
TS hS
PS
21
Yad using h-S diagram
Constant pressure
lines
PD
hD
Constant temperature
lines
h[kJ/kg]
hS Ts, Ps
S[kJ/kg-K]
22
2.5 .Capacity, Power and Performance Characteristics
2.5.1 Characteristic sizes of a fluid machine
23
It is good to note that the useful power in compressors and
blower is calculated in two different ways.
For isothermal compression:-
Y Yios Y Yad
24
The brake power =the useful power + the total power loss
(internal and external power losses)
the brake power =the total power input to the fluid
machine (output of the drive) + the useful power is the
output power of the fluid machine.
Hence the overall efficiency =the useful power (output) /
the brake power (input).
25
N
Nb
Where:- QY QgH
Nb Nb
= Overall efficiency
Nb= brake power
N=useful power
Since the useful power in case of compressors can be
calculated as either isothermal or adiabatic the efficiency is
also defined likewise.
QYad QYiso
ad iso
Nb Nb
26
Example 5
The test result of an air compressor is presented below.
Suction End
Absolute Pressure 1.0 bar
Suction Temperature 180C
Flow rate at suction condition 500m3/hr
Discharge End
Absolute Pressure 2.5 bar
27
Example 6:-
Determine the power saving in compressing 1 kg/s of
CO2 from 1atm and 150C to (a) 4atm (b) 20atm
according to isothermal rather than adiabatic
compression. What will be the adiabatic discharge
temperatures?
28
2.5.2 Performance Characteristics of Fluid Machines
H[m]
Operating point
System characteristics
Q[m3/hr]
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The system characteristic in pumping is commonly given as
head capacity curve.
For systems using fans, blowers and compressors it is given as
pressure-capacity curve.
H[m]
Pt[kPa]
Q[m3/hr]
Q[m /hr]
3
32
0.90
16 0.80
0.70
12 0.60
Efficiency
0.50
Head[m]
8 0.40
0.30
4 0.20
0.10
0 0.00
0 50 100 150 200
Q[m3/hr]
33