V112-3.

0 MW
Harnessing low and medium onshore winds for you.
Presentation for XYZ Corp

[INSERT DATE]
Agenda

1 Introduction to Vestas

2 The V112-3.0 MW – harnessing low and medium onshore winds for you

The V112-3.0 MW is designed to optimize your energy production and reduce

3
energy costs

4 The V112-3.0 MW delivers business case certainty

5 Vestas wind turbines also benefit from advanced monitoring solutions

6 Appendix: Description of V112-3.0 MW technology and specifications

2
 Insert slides introducing Vestas and the Vestas value
proposition
(~ 2-5 slides)

3
Agenda

1 Introduction to Vestas

2 The V112-3.0 MW – harnessing low and medium onshore winds for you

The V112-3.0 MW is designed to optimize your energy production and reduce

3
energy costs

4 The V112-3.0 MW delivers business case certainty

5 Vestas wind turbines also benefit from advanced monitoring solutions

6 Appendix: Description of V112-3.0 MW technology and specifications

4
Vestas’ new wind turbine: The V112-3.0 MW

DESIGNED FOR IECIIA and IECIIIA ...

IEC III IEC II IEC I

V80-2.0 MW
Existing
WTGs V90-1.8 MW

V100-1.8 MW

V90-3.0 MW

New  112 m rotor

V112-3.0 MW Extended
WTG  3.0 MW rated power

6 6.5 7 7.5 8 8.5 9 9.5 10

Wind Speed [m/s]
The V112-3.0 MW covers
almost three wind classes

5
Agenda

1 Introduction to Vestas

2 The V112-3.0 MW – harnessing low and medium onshore winds for you

The V112-3.0 MW is designed to optimize your energy production and reduce

3
energy costs

4 The V112-3.0 MW delivers business case certainty

5 Vestas wind turbines also benefit from advanced monitoring solutions

6 Appendix: Description of V112-3.0 MW technology and specifications

6
Unprecedented energy production and reliable performance

Permanent magnet generator & Full scale converter

 Excellent grid support capability
 Reduced maintenance cost
 Highly adaptable for future requirements
 HCCBA bearings (High Capacity Bearing)
Pitch System
 Double feeding pump system ensuring
redundancy and reliability
 Solutions for safe work in hub integrated in
design

Vestas CoolerTopTM
 Operation up to 2,000 m
altitude without derating Blade
 No power consumption for  55% larger swept area over V90-
fans 3.0 MW
 No noise emission from  Large root diameter (Φ2.6 m)
cooling system ensures blade bearing longevity
 Lightning receptors and internal
grounding cable integrated
 Robust performing profiles less
sensitive to dirt
 Reduced noise level
Drive train
 Integrated rotor lock system to improve
maintenance ability Yaw System:
• Best performing gear solutions  8 yaw gears
 Robust plain bearing with Robust Design
(proven from VPDC data) implemented. High Reliability
build in frictions
Lower energy costs

7
Optimized for onshore locations with low and medium wind speed

V112-3.0 MW AEP Benchmarking

AEP [MWh]
V112-3.0 MW
15.000

12.000

9.000

6.000
 Approved for IECIIa, IECIIIa,IECS
 Optimized for wind speed 8,5 m/s
3.000
Industry Range  Nominal rating 3.0 MW

0
5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5

Annual Average Wind Speed [m/s]

High productivity

Standard Air Density 1.225 kg/m3

8
Reducing noise impacts power production minimally

Power reduction of various noise modes Sound power

110
Mode 0
 Site specific operation modes possible
105 Mode 1
Mode 2
 High production during low noise operation due to 100
 Low noise blade profiles
95
 The full-scale converter
 Permanent magnet generator 90
3 4 5 6 7 8 9 10 11 12 13 14
Annual Average Wind Speed [m/s]

Power (KW)
Mode 0
Power Reduction of Various Noise Modes 3.000
Mode 1
STANDARD MODES 105.0 AEP REDUCTION Mode 2
DB(A)* @ 8 M/S 2.000

MODE 1: REDUCED SOUND 0.3% 1.000

EMISSION AT LOW WIND SPEED

MODE 2: MAXIMUM SOUND 4.3% 0

EMISSION 104.5 DB(A) 3 4 5 6 7 8 9 10 11 12 13
Annual Average Wind Speed [m/s]

Higher yield

9
V112-3.0 MW platform – the new power system

 Permanent magnet generator

Synchronous
No slip rings/brushes needed for
operation
Internal ventilation and water jacket
cooled
Compact design
Low weight
Hybrid bearings (ceramic)
Full scale converter
Water cooled
Modular layout
Transformer
 650 V – 10-35 kV, air cooled
 High voltage cable
Switchgear

Simple and effective power system with

high efficiency and excellent fault ride
through capabilities

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The new power system

Back-to-back
Gear box Converter
Generator Transformer
Switch gear Grid
Stator Grid Cable in tower Interface
Side Side
filter filter Bottom
of the tower

Full grid compliance Features

Voltage range 0,8 – 1,2 Designed for superior grid support
       

   
Frequency 45-65 Hz Power factor range: 0.9

±
FRT Yes Zero Voltage Ride Through: 0.5 s
Reactive current injection Yes Fast run back to 20%, spinning reserve 20% to
Power Recovery Yes 100%
Short-circuit contribution 1.5 pu
Max short-circuit level 23 kA
Fast ramp up Yes

Excellent grid support capability

Reduced Maintenance Cost
Highly adaptable for future requirements

11
Reactive power capability

Q (pu)
Power Factor = +/- 0.90
0.5

0.4

0.3

0.2

0.1

0.0 P (pu)
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
-0.1

-0.2

-0.3

-0.4

-0.5
Over-excited Leading Capacitive Improved Grid Capability
Higher Power Efficiency
Under-excited Lagging Inductive

12
Low voltage ride through

Voltage FRT-profile (WTG)

1,2

1,1 0,00; 1,10

1,0 10,00; 0,90

0,9 0,00; 0,90 2,60; 0,80

0,8

0,7
U (pu)

0,6 10,00; 0,80

Designed for FERC 661A regulations


0,5

0,4

0,3 0,00; 0,00

0,2

0,1
0,45; 0,00
0,0
-0,5 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 10,0 10,5 11,0

Time (s)

Tested for FERC 661A regulations

Designed AND tested

13
Reduced BOP cost

Lower foundation costs

Advanced control algorithms (Load Management System)


reduce the loads
Low top head mass reduce the dynamic loads


Reduced substation cost
Full converter reduces the substation size and cost by
 eliminating need for StatComs and switched capacitors

Reduced road and crane pad stand cost

No components weigh more than 70 tones'
 

Replacement of components can be done by tower crane

Reduced BOP cost

14
Designed for uncomplicated transport

Turbine split in modules

“Easy” transport: In terms of


weight, height and width, all of its
components comply with local and
international limits for standard
transportation

Standard trailers useable for main


components

Easy to use jacking system


Easy to transport

15
Designed for easy service

 Work area in nacelle increased by 60% over previous

Vestas turbines

 Nacelle designed with technicians in the Virtual

Reality Centre to ensure good working environment
(easy access to tools, enough space to do service,
etc)

 Service conditions improved by direct crane access to

converter modules for quick and safe maintenance.

 Switch gear is controlled via internet connection

 Serviceability build into design. Easy-to-understand

storyboards describe exchange of all critical
components

 Modular design allows easy access and fast

component replacement

Designed for serviceability

16
First of its kind – Vestas’ virtual technology improves the arrangement in the hub

 Virtual Reality helps you make

sure that service technicians can
perform their jobs safely
 Visualisation and simulation
technique allows Vestas to
communicate and move
knowledge much faster to you

Easy training of staff

17
Agenda

1 Introduction to Vestas

2 The V112-3.0 MW – harnessing low and medium onshore winds for you

The V112-3.0 MW is designed to optimize your energy production and reduce

3
energy costs

4 The V112-3.0 MW delivers business case certainty

5 Vestas wind turbines also benefit from advanced monitoring solutions

6 Appendix: Description of V112-3.0 MW technology and specifications

18
V112-3.0 MW design based on proven technology

Permanent magnet generator & Full scale converter

 PM generator: joint designed by Vestas, Boston (Boston has
+25 years of design experience)
 and VND The full-scale converter in the V112 is based on
10(+) years experience from design, operation and
manufacture of converters for DFIG system Pitch System
 The “Severe User” approach and Zero-defect philosophies  Design based on V90-3.0 MW
used to ensure high reliability of the system  Double feeding pump system ensuring
reliability

Control system
 Design based on V90-3.0 Blade
MW  Design based on V90-3.0 MW
 Red

Drive train
 Based on V90-2.0 MW gear technology
 Best performing gear solutions (proven from
VPDC data) implemented

Yaw System:
 Design based on V90-3.0 MW Towers:
and V90-2.0 MW  Designed based on V90-3.0
Robust Design
 Robust plain bearing with MW technology
High Reliability
build in frictions

19
Vestas Test Center ensures V112-3.0 MW platform reliability

RIGOROUS TESTING OF NEW COMPONENTS

GEARBOX For the new gearbox MONITORING OF

20+ FAILURE MODES IN 12 SEVERE
GENERATOR
USER SEQUENCE TESTS has been
conducted to identify known and
unknown potential failure modes

Generator
R = 90.0%
L10 @ 20 years
CI = 50%

Housing Stator Bearings Bearing Rotor Encoder , ground brushes

Comprehensive testing has been applied

R = 99.8% R = 94.0% R = 99.1% hardware R = 99.0% and lubrication system
L0.1 @ 20 years L6 @ 20 years L0.9 @ 20 years L10 @ 20 years R = 99.0%
R = 99.9%
CI = 50% CI = 50% L10mh @ 400 kh CI = 50% L1 @ 5/20 years
L0.1 @ 20 years
MTBR = 10.7 y

to ALL CRITICAL COMPONENTS

CI = 50% MTBR = 5 years
CI = 50% CI = 50%

Rotor core Magnets Magnet

R = 99.9% R = 99.4% Fan and hub Shaft
retention system R = 99.8% R = 99.99%
L0.1 @ 20 years L0.6 @ 20 years R = 99.9%
CI = 50% CI = 50% L0.2 @ 20 years L0.01 @ 20 years
L0.1 @ 20 years CI = 50% CI = 50%
CI = 50%

Stator core Windings Insulation Electrical Temperature

ENCODER
Stressors causing failure modes have
R = 99.9% R = 99.8% system connections sensors
L0.1 @ 20 years L0.2 @ 20 years
R = 99.0% R = 98.5% R = 96.7%
CI = 50% CI = 50%
L1 @ 20 years L1.5 @ 20 years L3.3 @ 20 years
CI = 50% CI = 50% CI = 50%

been identified and TESTED IN

SPECIALIZED RIGS to ensure
reliability of each component

20
Specific procedures are in place for severe testing of new design elements

IDENTIFY FAILURE MODES & MECHANISMS DESIGN THE TEST

ENCODER
Corrosion Bearing Wear Weibull plot of bearing
mech. Shock
Thermal cycling IEC 60068-2-52 L0.3 – Revolutions life to be delivered by
IEC 60068-2-27
Sev. 2 – 5 days B -Weibull Bearing manufacturar

Additional vibration Constant hum

Cyclic hum IP 65
levels is to be (85degC / 85%
Vibrations 10 days 10x24 Water jet
delivered by VND rH)
IEC 60068-2-38 Dust
Lübeck IEC 60068-2-78

Remove cover
and measure
deflection at
normal vib level

MTBR of encoder to full fill L0.3

Demonstrate reliability Standardized reliability test

CONDUCT THE TEST & EXTRAPOLATE SETUP THE TEST

Log
SCHOCK TEST

Life-Stress curve
M10 Bolt
Direction of vibration Y

L1 damage = damage Encoder

Vertical Table

M10 Bolt

L2 Direction of vibration
X
Encoder
Z
Slip Table
Log
S1 S2

21
Vestas has identified all critical processes for both in-house and sub-supplier
production and is systematically installing and monitoring quality controls

5 SIGMA PRODUCTION PERFORMANCE

5 sigma performance target to ensure EACH
DESIGN
COMPONENT IS IDENTICAL to the validated SPECIFICATIONS
• …………
design specifications •………….
•………….
•………….

QUALITY CONTROLS ACROSS PRODUCTION

VESTAS HAS A CLEAR OVERVIEW

of span of control and sigma performance
levels at component, platform, factory and
process level

Quality Assurance

22
Agenda

1 Introduction to Vestas

2 The V112-3.0 MW – harnessing low and medium onshore winds for you

The V112-3.0 MW is designed to optimize your energy production and reduce

3
energy costs

4 The V112-3.0 MW delivers business case certainty

5 Vestas wind turbines also benefit from advanced monitoring solutions

6 Appendix: Description of V112-3.0 MW technology and specifications

23
Vestas performance & diagnostic center offers prevention through prediction

Global 24/7/365 Identify performance deviation

COVERAGE OF 16,227 and issues in the fleet based on
TURBINES with more than predictive models and INITIATE
50,000 high speed data PREVENTIVE MAINTENANCE
tracks per month though conditioning monitoring
system & Vestas Turbine monitor

MONITOR
IDENTIFY
&
INITIATE

Findings are used to improve Planning of maintenance based

predictive models to provide LEARN & on weather forecast & making
RELIABLE PERFORMANCE IMPROVE PLAN & repairs to MINIMIZE LOST
AND YIELD MANAGEMENT REPAIR PRODUCTION FACTOR

24
Vestas condition monitoring (CMS) - predicting costly mechanical failures

Vibration level

Functional loss

Corrective service

WITHOUT condition
monitoring Production loss

Damage detected

Inspect damage Order spare parts Repair work

Predictive service

Using condition
monitoring

Inspect component Order spare parts Repair work

Time

 Assessment of the "health" of a

machine by analysis of
measured signals
 Estimation of time of failure
optimised planning of
maintenance activities
Cost reduction
Optimization of maintenance
efficiency
Maximized availability and production

25
VestasOnline® – Vestas’ SCADA solutions

Grid meter

VestasOnline®
VestasOnline®

PID

MSC

SCADA Server This SCADA system turns a

Power Plant Controller
group of wind turbines into a
wind power plant

26
VestasOnline® is the most advanced system on the market today

Standard features
 Plant Layout view
 Event notification
 Basic Statistics
 Online Production View
 Event View
 24/7 surveillance
 Standard Production Reports

Add-on features
 Production Control
 Grid Control
 3rd Party grid integration
 Plant Customization
 Maximized production at PCC
 Customized Reports

Allows monitoring of
complete park including
substation

27
Agenda

1 Introduction to Vestas

2 The V112-3.0 MW – harnessing low and medium onshore winds for you

The V112-3.0 MW is designed to optimize your energy production and reduce

3
energy costs

4 The V112-3.0 MW delivers business case certainty

5 Vestas wind turbines also benefit from advanced monitoring solutions

6 Appendix: Description of V112-3.0 MW technology and specifications

28
 Insert necessary back up slides

29
The V112-3.0 MW is designed to optimize
your energy production and reduce
operational costs
• Designed for high productivity
• V112-3.0 MW AEPmax @8 m/s: 13545 MWh (@Air
density = 1.225 kg/m3)
• Site adaptive
• Reduced noise does not result in reduced power:
• AEPMode1=99.7% AEPMode0 (@8 m/s)
• Designed for excellent grid connection
• Excellent Grid Support Capability
• Highly adaptable for future requirements
• Reduced Balance of Plant (BOP), installation and
transportation costs
• Designed for low BOP Cost
• Designed for uncomplicated transport, installation
and service & maintenance, based on standardized
tools and equipment
• Advanced 3D tools used for optimized turbine layout
to ensure ideal working conditions
• Improved Serviceability and Safety
30
The V112-3.0 MW delivers business
case certainty
• Technology showcase
• Design based on proven technology of previous
Vestas wind turbines
• New innovative power system design based on 10+
years of in-house design experience
• Asset management and operation risk mitigation
• Scheduled for one annual service and reduced
turbine downtime during maintenance
• State-of-the-art quality assurance
• Main components of the product is designed and
validated to perform at its ratings and have failure
rates no greater than 10% in a 20 Year time frame
• Vestas has the unique ability to test complete
nacelles in the world’s largest wind turbine test
facility
• Targeting 5 sigma means components are
reproduced to design specifications
THANK YOU FOR YOUR ATTENTION

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31
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