K K SPUN PIPES PVT. LTD.

THE LEADING PRECAST CONCRETE INFRASTRUCTURE PROVIDERS

Address: 7/18A, Sarvpriya Vihar, New Delhi -110016
Phone No. 41828557, 9810157899, 9810267226

E-mail : kksp@kkspunpipes.com

COMPANY PROFILE


K. K. Spun Pipes is one of the leading manufactures and suppliers of the R.C.C. Pipes, Pre cast Concrete Products, and telecom infrastructures. Mr. Promod Gupta established the company in 1987. Er. Himanshu Gupta joined this company after completing his studies in 2003. The factory is situated at Tigaon Road, Ballabhgarh (Haryana) and is fully equipped with all the infrastructure, Plant and Machinery, Laboratory and state of the art Moulds to produce the goods of high quality. K. K. Spun Pipes is registered with Small Scale Industries Department, Haryana and possesses the valid I.S.I. License to manufacture and supply NP2, NP3 & NP4 Class R.C.C. Pipes of dia from 100mm to 2200mm confirming to I.S.I. codes and specifications. The Company is fully equipped with all infrastructures and in-house fabrication team to develop and manufacture any type of customized Pre-cast Concrete Products, telecom towers, shelters and other infrastructures for telecom and power sector.

List of Clients
               

Bharti Telecom Hutch Tata Telecom VSNL Reliance Delhi Jal Board Haryana Urban Development Authority U.P. Jal Nigam Public Works Department Haryana State Industrial Development Corporation Limited Punjab Sewage Board. Larsen & Toubro International Metro Civil Contractors Ondeo Degremont India Ltd. Delhi Development Authorities. AIMIL Ltd.

Delhi International Airport Limited

Preface
As a technological leap, the construction of box culverts by precasting has taken over from conventional In-situ construction long back. At L&T, a majority of places particularly in Road sectors, we adopt the precasting by Wet-casting. However, it has many drawbacks. The vertical casting method with dry mix is versatile and could be a trendsetter for the precasting we do now onwards At DIAL we have used the system and the result is very satisfying. The following few slides enumerates the process and result.
Drawbacks in Conventional Precasting

Vertical Precasting with Dry mix

Detail of Process with photographs

The way forward .

Major Drawbacks in Conventional Precasting

 The shape of the precast pieces depends upon the fabrication accuracy of mould which varies from mould to mould.  The vibration of concrete purely manual, hence the degree of compaction of concrete is always questionable.  The shape of end connecting grooves varies piece to piece. Hence chances of mismatching between two adjacent pieces are high and requires site alterations.  Requires huge manpower for handling of mould shutters, compaction of concrete, rebar tying, mould preparations etc  Large area is required for casting as the pieces are kept on the bed for a at least 2 to 3 days for the concrete to gain the strength.  More area to cover for the concreting crew with the machines for covering more number of moulds.  Area is always untidy due to movement of transit mixers and water from the curing.

The Concept .
 Concrete mix is prepared at a batching plant nearby with zero slump .  Reinforcement is prefabricated and placed over a pallet. The inner mould is placed over the pallet and inserted into the outer mould as a single unit (bottom pallet, inner mould, rebar cage).  The outer mould is fitted with a number of vibrators mounted on the surface and is controlled with a control panel.  Concrete is placed directly from the batching plant into the mould and vibrated through the surface vibrators. (at some cases, vibration tables are also used).  The vibration gives so much energy that the piece can be immediately removed from the outer mould. Further, the pieces are cured by covering it with a jacket or by plastic wrapping.  The Mould is ready within 20 minutes for casting of next piece.

Batching Plant Radial Distributor

Collection Hopper

Profiler Radial Placer

Mould

Control Panel

Precast Cage being prepared

Precast Cage lowered over Pallet

Bottom Pallet

InnerMould

Inner Mould being inserted over the Cage

Outer Mould

Internal Mould with pallet and rebar cage inserted into Outer Mould

Concrete Being Poured on the Mould

After concrete is over, the hydraulic profiler gives the groove shape

The Box culvert is immediately pulled out from the outer mould

The Box culvert Being made upside down with Turning Table

The Pieces are shifted to the stacking location

Pieces are ready for dispatch

Forklift being used for handling the pieces at stock yard

Pieces are loaded with forklift on to the trucks.

Advantages .
 Drastic reduction of Manpower for Precasting.  Factory like environment and complete control on rate of pouring and compaction levels.  Transportation of concrete completely omitted hence reducing the chances of loss of strength of concrete during transit.  Concrete placing machinery are nil , hence a tidy place .  CNC profiled moulds gives accuracy in the shape of precast pieces and uniform for entire batch of casting.  Grooving arrangement is done with the help of hydraulic profiler, which is uniform and gives match-casting type accuracy.  No Curing involved , hence tidy work environment.

It overcomes almost all disadvantages of Wet-casting.

 The Concept is quite versatile and can be used for a large variety of precasting we do in projects (Some of the culverts as big as 6.0m X 4.0m are also being done elsewhere).  Pipes are also cast with similar concept and is covered under BIS.

 Since the technology is quite versatile, can be used for any shape of the precasting.

Pre-Cast Foundations
 KKSP manufactures

Pre-cast Foundation systems for fixing poles, transformers or utility boxes. These foundation systems are tough, and easy to install. They require no messy collection of materials on site.

Cable Trenches and U sections

 We manufacture pre-cast

concrete cable trenches along with covers of various sizes to be used for laying of cables. This is the clean, convenient, and most effective way of laying cables and avoids the repeated digging of land to repair or add the cables on the same root. They are very convenient and necessary for all factories, 5 star hotels, Multiplexes, and multistory buildings and major projects

Boundary Wall Panels.

 KKSP manufacture ready to

install panels for boundary walls or temporary room constructions.  They are very economical, reusable & easy to install.  They are aesthetically good has more life than brick walls.