Matsyodari shikshan sanstha College of

Engineering and Technology

Jalna. 431203 (MS), India

TEAM_NAME : RAY
TEAM MAIL ID: teamray2023@gmail.com
CONTACT DETAILS: 7558422424
8766917267
Vehicle Pictures
Vehicle Description
• Go karts can come in different shapes and (small) sizes. Some are made to look like smaller
versions of road-going cars, while others look like miniature race cars. Above you see a picture of
what an adult go kart looks like at Speed. 

• The go kart is low to the ground and features small wheels/tires, a steering wheel, throttle and
brake pedal, seat, and a roll hoop for safety. 

• Go karts tend to be substantially lighter and have a shorter wheelbase than your average car. This
means they can accelerate quickly and are much easier to drive. As a result, they’re also a lot more
fun to drive than most cars!
 Introduction
The general definition of any kart, a vehicle without suspension and differential. it is a vehicle
specially designed for a flat track race. a large range of engine karts were on track since the mid of the 20th
century. The current automotive scenario encourages eco-friendly vehicles to attenuate the damage done by
the emissions. an efficient alternative for the engine is that the motor which as compared can give an
equivalent output power.This can be implemented within the karting field.
Motor replaces the engine and hence the kart gets dramatically changed in both design and
performance. The vehicle, hence runs only on electricity and is designed to satisfy the mandatory
requirements for karting. The design of the frame indicates that it is an open kart with a straight chassis. The
frame acts as a suspension in karts. It must also be rigid to not break under extreme load conditions. Hence,
flexibility should be compromised with stiffness. the first objective is to design a stable and safest vehicle for
the driver.
 Material Used
 The material AISI-1018 is employed in the frame design due to its
good weld ability relatively soft, strengthens and good
 manufacturability. A good strength material is vital during a roll cage
because the roll cage has to absorb the maximum
 amount of energy as possible to stop the roll cage material from
fracturing at the time of high impact. AISI- 1018 has chosen
 for the chassis because it's structural properties that provide a low
weight to strength ratio.

Carbon C = 0.18
Manganese Mn =0.73%
Silicon Si = 0.18%
Sulphur S = 0.017%
Phosphorus P=0.020%
Specifications of Chassis

SAFETY
Roll cage feature were first implemented by keeping on mind the safety requirement.
The first primary safety standard focused on during design was maintaining the correct
clearance of the driver’s body rest to other rigid parts like engine compartment, firewall
structure. Once the essential requirements fulfilled the other safety design were
implemented. The chassis was designed to provide occupant extra space to control the
vehicle easily. The place of the fire extinguisher is designed in the easily accessible
point and also the earthen foam padding is provided over the pipes adjacent to driver.
Electrical System
 Motor :- We are using BLDC motor which is 2.5kw 48v, run at 3500rpm because as our
calculation shows that the mechanical output torque that need to move vehicle is 67.36
N-m and the motor provide torque to the wheel is approx. 150.88 N-m so it fulfilling our
requirement and it also provide max torque at starting.
Controller:-
 On the basis of motor we are choosing controller, we are using KELLY 7218 controller.
 Voltage:- 48/60v
 Rated current :- 65ampere Rated torque:- 9.2Nm
 Max output torque:- 400% of rated value= 46Nm.
 Battery:- Li-ion battery of 48v, 60AH, BMS of passive balancing without communication
of rating and specs are 13 series lithium-ion 40/80A continuous current has packing of
(FRP + metallic) and capacity of 2.40kwh.
Battery pack:
Max rated power-3kw
Maximum rpm -3600rpm
Maximum peak torque- 30NM
Maximum DC voltage- 48v

Battery pack:
48v 150 amp
7313 WH capacity
Over voltage, over current,
short circuit protection, reverse protection

BLDC motor controller:

Rated voltage 60v
Rated power 3000w
Rated current 70 amp
Complete 3D view
Advantages
 No fuel no emission.
 Low running cost.
 Facts and financial benefits.
 Easy to drive and noiseless.
 Zero tail pipe emissions.
 Better Performance.
 They future proof.
 Convenience of charging at home.
Conclusion
There are several factors to be considered that are common to all or any
engineering vehicles. With an approach of engineers can come up with the most
effective possible product for the society. The chosen design is the safest & the
foremost reliable car for any racing vehicle. All the parameters like Reliability,
safety, Cost, Performance, aesthetics, ergonomics, Standard dimensions &
material were also taken in consideration on an equivalent time. Wherever
possible finite element analysis was done on the regularly loaded parts &
modifications were done accordingly to avoid any sort of design failure. The
designing of Go-kart can develop many skills. The training of 3-D modelling
software like Solid works is important to get desire design. The analysis of design
determines the stresses developed within the chassis which plays a crucial role in
factor safety. From the analysis we are able to predict the chassis is safe or not
and also by seeing the deformation and stresses modification within the kart
chassis is feasible .
Cost Report From Market
Sr. Systems Cost (in Rs.)
No.
1 Braking System 5100 Rs.
2 Motor 29000 Rs.
3 Motor controller 12000 Rs.
4 Battery pack 120000Rs.
5 Chassis Material 5000 Rs.
6 Instruments and Wiring 5000 Rs
7 Steering System 8000 Rs.
8 Wheels and Tires 11500 Rs
9 Miscellaneous, Fit and Finish 20000 Rs
10 Fasteners 3000 Rs
Total (Approx) 218600 Rs
Market and ages of a kart racers:
Vehicle Briefing

• Go kart is mainly attract a younger age group people

• Its light, compact, easy to ride and quick vehicle
• It has a huge upcoming future in India
• It can be a very good business plan for upcoming
entrepreneur
• Initial low costing for build
• New opportunities for skill developments
• Satisfactory filling after riding it
THANK YOU….