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01-WIS5 Duties 2010
01-WIS5 Duties 2010
1 Welding Inspection
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Course notes section reference 1.0
Main Responsibilities
• Code compliance
• Workmanship control
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Personal Attributes
•Honesty
•Integrity
•Knowledge
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•Physical fitness
Standard for Visual Inspection
Basic Requirements
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Welding Inspection
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Welding Inspection
Other aids:
• Welding gauges (for checking bevel angles, weld profile,
fillet sizing, undercut depth)
• Dedicated weld-gap gauges and linear misalignment (high-
low) gauges
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magnification between X2 to X5)
Welding Inspectors Equipment
Measuring devices:
• Flexible tape, steel rule
• Temperature indicating crayons
• Welding gauges
• Voltmeter
• Ammeter
• Magnifying glass
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Welding Inspectors Gauges
10mm 10mm 1
5m
5m
m
m
m
m
2
m
12
4mm
G.A.L. G.A.L.
4mm
12
3
3mm
3mm
4
T L
9m
S.T.D. S.T.D.
9m
m m
m
m
16mm 5
6m
6m
16mm
6
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TWI Multi-purpose Welding Gauge Misalignment Gauges
Welding Inspectors Equipment
Voltmeter Ammeter
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Tong Tester
Welding Inspection
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Duties of a Welding Inspector
• Before Welding.
• Before assembly.
• After assembly.
• During welding.
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Typical Duties of a Welding Inspector
Before Welding
Preparation:
Familiarisation with relevant ‘documents’…
• Application Standard/Code - for visual acceptance
requirements
• Drawings - item details and positions/tolerances etc
• Quality Control Procedures - for activities such as material
handling, documentation control, storage & issue of
welding consumables
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details of inspection requirements, inspection procedures
& records required
Typical Duties of a Welding Inspector
Before Welding
Welding Procedures:
• Are applicable to joints to be welded & approved
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Typical Duties of a Welding Inspector
Before Welding
Equipment:
• All inspection equipment is in good condition & calibrated
as necessary
• All safety requirements are understood & necessary
equipment available
Materials:
• Can be identified & related to test certificates
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• Are in suitable condition (no damage/contamination)
Typical Duties of a Welding Inspector
Before Welding
Consumables:
• In accordance with WPS’s
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• In good order & calibrated as required by Procedure
Typical Duties of a Welding Inspector
Before Welding
Fit-up
• Complies with WPS
• Number / size of tack welds to Code / good workmanship
Pre-heat
• If specified
• Minimum temperature complies with WPS
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Typical Duties of a Welding Inspector
During Welding
Weather conditions
• Suitable if site / field welding
Welding Process(es)
• In accordance with WPS
Welder
• Is approved to weld the joint
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• Maximum Interpass temperature as WPS
Typical Duties of a Welding Inspector
During Welding
Welding consumables
• In accordance with WPS
• In suitable condition
• Controlled issue and handling
Welding Parameters
• Current, voltage & travel speed – as WPS
Root runs
are filled up
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Typical Duties of a Welding Inspector
During Welding
Inter-run dressing
• In accordance with an approved method (& back gouging)
to good workmanship standard
Distortion control
• Welding is balanced & over-welding is avoided
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Typical Duties of a Welding Inspector
After Welding
Weld Identification
• Identified/numbered as required
• Is marked with welder’s identity
Visual Inspection
• Ensure weld is suitable for all NDT
• Visually inspect & ‘sentence’ to Code requirements
Dimensional Survey
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Other NDT
• Ensure all NDT is completed & reports available
Typical Duties of a Welding Inspector
After Welding
Repairs
• Monitor repairs to ensure compliance with Procedure
• PWHT
• Monitor for compliance with Procedure
• Check chart records confirm Procedure compliance
Pressure / Load Test
• Ensure test equipment is suitably calibrated
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• Ensure all records are available
Typical Duties of a Welding Inspector
After Welding
Documentation
• Ensure any modifications are on ‘as-built’ drawings
• Ensure all required documents are available
• Collate / file documents for manufacturing records
• Sign all documentation and forward it to QC department.
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W. I. Duties Before Welding
Resume:
• Check all documentation
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W. I. Duties During Welding
Resume:
• Check amperage, voltage, polarity
• Interpass temperatures
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W. I. Duties After Welding
Resume:
• Post cleaning
• Visual inspection of completed welded joint
• Check weld contour and width
• PWHT
• Dimensional accuracy
• Weld reports
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Summary of Duties
It is the duty of a Welding Inspector to ensure all the welding and
associated actions are carried out in accordance with the
specification and any applicable procedures.
A Welding Inspector must:
• Observe
To observe all relevant actions related to weld quality
throughout production.
• Record
To record, or log all production inspection points relevant to
quality, including a final report showing all identified
imperfections
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application standard
Welding Inspector Duties
Any Questions
?
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